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High Torque Low Noise Helical Planetary Gearbox Precision High Speed Planetary Gearbox

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287

Contact name:Bruce Niu

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High Torque Low Noise Helical Planetary Gearbox Precision High Speed Planetary Gearbox

Country/Region china
City & Province guangdong
Categories Other Construction & Real Estate
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Product Details

AL070 Series Helical Gear High Torque Low Noise Smooth Precision Planetary Gearbox

 

1. Main Applications:

AF Series and AL Series helical gear planetary geaboxes performance are the same, and the main differences are the output installation flange types different,which meet the requirements of various applications.

 

PRMCAS extra high precision AL070 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.

 

Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications

Machinery manufacturing: Helical gear planetary reducer can be used to drive and drive various rotor components on the machine tools, such as lathes, milling machines, grinding machines, etc.

Packaging machinery: Helical gear planetary reducer can be used to drive the driver of various packaging equipment such as sealing machines and printers to achieve efficient and accurate packaging movements.

Textile machinery: Helical gear planetary reducer can be used for transmission of textile production equipment such as weaving machines, rolling machines, printing and dyeing machines to improve production efficiency and product quality.

Printing machinery: Helical gear planetary reducer can be used for transmission of printing equipment such as plastic printers, flat printing machines, soft printers, etc., to achieve precise and fast printing processes.

The field of aerospace: Helical gear planetary reducer can be used as high-precision, high-performance, high-reliability forces, which are widely used in aircraft, missiles, satellites, aerospace and other aerospace fields.

Automotive industry: Planetary reducer can be used in the transmission of gearboxes, engines, hub reducers, power transmission, clutch and other components of the automotive industry to improve the power and fuel economy of automobiles.

The field of petrochemical industry: Planetary reducer can be applied to petroleum, chemical industry and other fields. In the process of natural gas, chemical production, it is used as a driver equipment.

Medical equipment: Helical gear planetary reducer can be used for transmission of medical equipment such as X -ray machines, CT machines, and nuclear magnetic resonance to ensure the stability and accuracy of medical equipment.

Metallurgical machinery: Helical gear planetary reducer can be used for the transmission of metallurgical production equipment such as rolling machines and casting machines to improve production efficiency and product quality.

Various industrial robots: Helical gear planetary reducer can be used for the transmission and execution agencies of various industrial robots to improve the accuracy and execution efficiency of robots.

The above are some of the machine segments applicable to helical gear planetary reducer, which can be applied to many other fields.

 

The main differences between straight gear planet reducer and helical gear planet reducer is as followings,

The structure of the straight or spur gear planetary reducer is relatively simple, consisting of planetary gears, solar gears, ring gears, and shells, but the gear overall is directly entering meshing directly. Therefore the straight gear planetary reducer is centered on the gear of the sun. The meshing area of the solar gear and the planetary gear is large. The meshing line of the straight gear is a straight line parallel to the gear axis. Large, straight gear reducer can use both dual-support or single support structure, which is more suitable for occasions with less accuracy requirements, such as mixing equipment, conveyor belt machinery, filling equipment, and other relatively simple occasions.

 

The structure of oblique or helical gear planetary reducer is more complicated than straight gear. The main composition is the planetary gear rack inside. There are solar wheels, planet wheels, and outer gear. The gear on the solar wheel drives the operation of the planet wheel, the planet wheel is in the outer gear, and the solar wheels rotate. This planetary gear frame is operated, and then the output power is output. The line from short too long to short contact is a process of gradual meshing. Therefore, it is known that the impact of oblique gear from entering meshing to exit and meshing is better. Due to the diagonal lines of the contact surface of the diagonal gear reducer, the gear transmission error is small, and it can also use dual support and single support. It has high efficiency, high torque and other characteristics.

 

2. Technical Specifications

AL070 Series Helical Gear Planetary Gearbox General Technical Specifications

Rated Input Speeds(RPM)3000
Max. Input Speed (RPM)6000
Max. Radical Force (N)1200
Max. Axial Force (N)1100
Efficiency (%)97% for 1-stage or 95% for 2-stage
Noise (dB)60
Average Lifetime (hour)20000

 

AL070 Series 1-stage models main technical data

Structure1-stage
Reduction Ratios3:14:15:17:110:1
Rated Output Torque (N)1827272718
Emergency Stop Torque (N)5481818154
Rotor Inertia (Kgcm2)0.160.140.130.130.13
Blacklash (arcmin)

2 types: <3arcmin for P0 precision
and <5arcmin for P1 precision

 

AL070 Series 2-stage models main technical data

Structure2-stage
Reduction Ratios15162025283035405070100
Rated Output Torque (N)3537373737273737372718
Emergency Stop Torque (N)105111111111111811111111118154
Rotor Inertial (kg.cm2)0.1271.0880.0750.0750.0640.0640.0640.0640.0750.0750.075
Blacklash (arcmin)

2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision

 

 

3. Mechnical Drawings (In mm)

Note: If you find difficulty in model selection,  just kindly contact us and the most proper reducer will be recommended or customized.

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