|
[China]
Trade Verify
Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
Shenzhen Zion Kaifull Automation Technology Co., Ltd. |
|
Verified Suppliers
|
|
|
AH090 Series Helical Gear High Torque Low Noise Smooth Precision Planetary Gearbox
1. Products Overview
Kaifull PRMCAS extra high precision AH090 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications
Helical gear planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of oblique or helical gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, oblique teeth planetary reducer can provide stable output torque and smooth transmission effect.
MAIN DIFFERENCES between spur/straight gear and helical gear planetary reducers are as the followings,
The structure of the straight or spur gear planetary reducer is relatively simple, consisting of planetary gears, solar gears, ring gears, and shells, but the gear overall is directly entering meshing directly. Therefore the straight gear planetary reducer is centered on the gear of the sun. The meshing area of the solar gear and the planetary gear is large. The meshing line of the straight gear is a straight line parallel to the gear axis. Large, straight gear reducer can use both dual-support or single support structure, which is more suitable for occasions with less accuracy requirements, such as mixing equipment, conveyor belt machinery, filling equipment, and other relatively simple occasions.
The structure of oblique or helical gear planetary reducer is more complicated than straight gear. The main composition is the planetary gear rack inside. There are solar wheels, planet wheels, and outer gear. The gear on the solar wheel drives the operation of the planet wheel, the planet wheel is in the outer gear, and the solar wheels rotate. This planetary gear frame is operated, and then the output power is output. The line from short too long to short contact is a process of gradual meshing. Therefore, it is known that the impact of oblique gear from entering meshing to exit and meshing is better. Due to the diagonal lines of the contact surface of the diagonal gear reducer, the gear transmission error is small, and it can also use dual support and single support. It has high efficiency, high torque and other characteristics.
2. Technical Specifications
AH090 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 3000 | ||||
| Max. Input Speed (RPM) | 6000 | ||||
| Max. Radical Force (N) | 3300 | ||||
| Max. Axial Force (N) | 1700 | ||||
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage | ||||
| Noise (dB) | 62 | ||||
| Average Lifetime (hour) | 20000 | ||||
AH090 Series 1-stage models main technical data
| Structure | 1-stage | ||||
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 50 | 75 | 75 | 75 | 50 |
| Emergency Stop Torque (N) | 150 | 225 | 225 | 225 | 150 |
| Rotor Inertia (Kgcm2) | 0.61 | 0.48 | 0.47 | 0.47 | 0.44 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision | ||||
AH090 Series 2-stage models main technical data
| Structure | 2-stage | ||||||||||
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 90 | 96 | 96 | 96 | 96 | 87 | 96 | 96 | 96 | 87 | 50 |
| Emergency Stop Torque (N) | 270 | 288 | 288 | 288 | 288 | 261 | 288 | 288 | 288 | 261 | 150 |
| Rotor Inertial (kg.cm2) | 0.72 | 0.5 | 0.44 | 0.44 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 | 0.39 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision | ||||||||||
3. Mechnical Drawings (In mm)
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
