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Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287
Contact name:Bruce Niu
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AH064 Series Helical Gear High Torque Low Noise Smooth Precision Planetary Gearbox
1. Products Overview
Kaifull PRMCAS extra high precision AH064 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications
Helical gear planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of oblique or helical gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, oblique teeth planetary reducer can provide stable output torque and smooth transmission effect.
KAIFULL PRMCAS Helical Gear Planetary Gearbox/Reducer FEATURES are mainly as bellow,
High transmission efficiency of helical gear: The helical gear meshing structure is compact and the transmission efficiency is higher, generally all stage range can be 94% to 99 %.
The helical gear transmission is more stable: the stability of the transmission ratio is the basic requirements of various reducers. Among them, precision planet reducer is widely used in various needed machinery and equipment and requires higher stability. Therefore, compared with the straight gear system, the helical gear technology with more accurate bite force can be more stable.
Higher rigidity: The helical gear of the planetary reducer has a large convergence, and there is a large number of meshing gear during the operation, which greatly reduces the impact and noise. Run at high speed.
Lower noise: When the speed of the helical gear planetary reducer and the spur gear reducer are the same speed, the noise of the helical planet reducer is lower than the straight gear reducer. The reason is that the helical gear planetary reducer first contact the surface, but the positive gear is face-to-face. The helical gear is lubricated and smooth during the transition, and the noise generated by sudden changes due to contact during operation is much smaller than that of a straight gear.
Smaller in size: In the process of processing, the number of gear is small to avoid the lower cut gear. The corresponding gears will be much smaller. Therefore, under the rack number of the same specifications, the volume of the helical gear planetary reducer will be relatively smaller.
The helical gear has various styles and sizes: The helical gear planetary reducer is more comfortable than the spur or straight gears. The transmission shaft of the helical planet redeeming does not need to be at the same level as the rear axis. If it is a straight gear planetary reducer, it only needs to be at the same level.
2. Technical Specifications
AH064 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 3000 | ||||
| Max. Input Speed (RPM) | 6000 | ||||
| Max. Radical Force (N) | 1500 | ||||
| Max. Axial Force (N) | 750 | ||||
| Efficiency (%) | 97% for 1-stage or 95% for 2-stage | ||||
| Noise (dB) | 60 | ||||
| Average Lifetime (hour) | 20000 | ||||
AH064 Series 1-stage models main technical data
| Structure | 1-stage | ||||
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 18 | 27 | 27 | 27 | 18 |
| Emergency Stop Torque (N) | 54 | 81 | 81 | 81 | 54 |
| Rotor Inertia (Kgcm2) | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision | ||||
AH064 Series 2-stage models main technical data
| Structure | 2-stage | ||||||||||
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 35 | 37 | 37 | 37 | 37 | 27 | 37 | 37 | 37 | 27 | 18 |
| Emergency Stop Torque (N) | 105 | 111 | 111 | 111 | 111 | 81 | 111 | 111 | 111 | 81 | 54 |
| Rotor Inertial (kg.cm2) | 0.127 | 1.088 | 0.075 | 0.075 | 0.064 | 0.064 | 0.064 | 0.075 | 0.075 | 0.075 | 0.075 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision | ||||||||||
3. Mechnical Drawings (In mm)
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
