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6500rpm Harmonic Drive Gearbox Low Noise High Torque Gear Reducer Wave Generator

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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6500rpm Harmonic Drive Gearbox Low Noise High Torque Gear Reducer Wave Generator

Country/Region china
City & Province guangdong
Categories Soundproofing Materials
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Product Details

ZLSH25-S Series High Torque&Speed Low Noise Hamonic Gear Reducers Wave Generator for CNC machine Industrial Automation

 

1. Products Overview

Harmonic reducer is a mechanical transmission device that uses the principle of harmonic transmission and low noise. Its internal structure consists of a flexible skeleton and a rigid gear. The working principle of the harmonic reducer is to use the elastic deformation of the flexible skeleton and the meshing of the gear to achieve a high -precision input shaft speed to the deceleration and reverse transmission of the output shaft speed. Harmonic reduction is characterized by high transmission accuracy, low noise, fast response speed, and good reliability.

 

Harmony reducer plays an important role in the mechanical transmission system, including the following aspects:

Speed reduction: Harmonic reducer can reduce the high input speed rotating into low speed rotation through the principle of harmonic transmission, thereby reducing the speed of mechanical equipment.

Reverse transmission: Harmonic reducer has reverse transmission capabilities, which can achieve reverse transmission of the output shaft torque during the deceleration;

High precision transmission effect: The harmonic reducer uses the combined structure of flexible skeleton and rigid gear, which can achieve the accurate conversion of high precision input shaft speed to the output shaft speed;

Low noise effect: The internal structure of the harmonic reducer is simple and stable, which can effectively reduce noise and vibration.

 

PRMCAS Harmonic Gear Reducers Features and Advantages as the followings,

Simple structure. Harmonic reducer is usually composed of three basic parts, namely wave generators, soft wheels and rigid wheels.

Small size and light weight. Compared with ordinary reducers, the volume of the harmonic reducer can be reduced by about 2/3, and the weight can be reduced by about 1/2.

The transmission ratio is large. The range of single -stage harmonic gear transmission ratio is 70 to 320, with 1,000 of certain devices, and a multi -stage transmission ratio of more than 3,000.

Strong carrying capacity. Due to the meshing of multiple teeth at the same time, the load carrying capacity of the unit area is high.

High transmission accuracy. Multiple teeth’s meshing helps the uniformity of errors, the transmission error is small, and the zero backlash mesh can be achieved.

High drive efficiency. The relative sliding speed of the wheel teeth is low, the wheel tooth wear is small, and the efficiency is high (up to 69%~ 96%).

Smooth exercise. Due to the meshing, there is no impact on both sides of the gear, and the exercise is stable.

Suitable for closed space. Using the flexible characteristics of the soft wheel, the harmonic reducer can work normally under the operating conditions of the closed space and the medium.

Long life. Due to structural design and material selection, harmonic reducers have a long service life.

Little noise. Due to the stable transmission, the noise level of the harmonic reducer is relatively low.

 

Applications

Mechanical automation field

In the field of mechanical automation, harmonic reducers are mainly used in automated equipment such as various robotics, printing machines, heat molding machines, and packaging machines. It can achieve high -precision, high speed, and high rigid transmission control. For example, on the industrial production line, the harmonic reducer can effectively improve the production efficiency and stability of the equipment, reduce the failure rate and maintenance time.

The field of aerospace

In the field of aerospace, harmonic reducers are mainly used for high -precision transmission control equipment such as aviation control compartment, satellite navigation equipment, and rocket launch platforms. Harmonious and low -reverse characteristics of harmonic reducer enable it to meet the requirements of space control accuracy, and at the same time can greatly reduce the weight of the equipment and improve the performance of the entire system.

The field of electronics and electronics

In the field of electrical electronics, harmonic reducers are mainly used for high -speed precision transmission controls such as various robots, CNC cutting machines, and thermal molding equipment. Harmonic reducer's high rigidity, high efficiency, low noise, and high -precision features have been widely used in the power electronics field.

 

2. ZLSH25-S Series Harmonic Geabox Drawings and Technical Specifications

 

ZLSH25-50-S, reduction ratio 50:1 harmonic gear reducer mechanical drawings and main technical specifications as bellow, 

Rated Torque
@2000rpm
Max. Torque of Start and StopMax. Average TorqueMax. Instantaneous TorqueMax. Input SpeedPermissible Average Input SpeedLife Time
N.mN.mN.mN.mrpmrpmHours
391026120565003500>14000
Angle AccuracyHysteresisStart TorqueAcceleration TorqueBuckling TorqueMax. BacklashLubrication
arcminarcminN.mN.mN.marcsecLifelonge Grease
12983989017Noise <60dB

 

 

ZLSH25-100-S, reduction ratio 100:1 harmonic gear reducer mechanical drawings and main technical specifications as bellow,

Rated Torque
@2000rpm
Max. Torque of Start and StopMax. Average TorqueMax. Instantaneous TorqueMax. Input SpeedPermissible Average Input SpeedLife Time
N.mN.mN.mN.mrpmrpmHours
391026120556003500>14000
Angle AccuracyHysteresisStart TorqueAcceleration TorqueBuckling TorqueMax. BacklashLubrication
arcminarcminN.mN.mN.marcsecLifelonge Grease
12157675909Noise <60dB


 

Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended.

 

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