Semi Enclosed Linear Motor Drives 179N High Precision YK-KE-60

YK-KE-60 179N High Precision Semi-encloseLinear Motor Modules with High Performance Quality for Industrial Automations

1. Products Overview

Linear motor is a transmission device that directly converts electrical energy to direct motion machinery without requiring any intermediate conversion mechanism. It can be regarded as a rotary motor opened and flattened according to the radial and exhibits planes. Linear motors are also called pushing rod motors. The most common linear motor types are flat type, U-shaped grooves type, and pipe type.

The linear motor is often briefly described as the rotary motor is flattened, and the working principle is similar. The Rotor is made of compressing coils with epoxy materials; magnetic tracks are fixed on steel plane. The Rotor of the motor includes coil winding, Hall component circuit board, electric heating regulator (temperature sensor monitoring temperature) and electronic interface. In regular rotating motor, the movement of the rotor and the stator need bearings’ support to keep proper air gap. Similarly, the linear motor needs a linear guide to maintain the position of the movement generated by the Rotor in the magnetic field. The linear motor needs to feedback the position of the Rotor by a linear encoder, which can directly measure the position of the load to improve its position accuracy.

Before the use of practical and affordable linear motors, all linear motion had to be converted from rotating machinery by using roller, gears, pulleys or pulleys. For many applications, if you encounter a large load and the drive shaft is vertical. These methods are still the best. However, the linear motor has many unique advantages than the mechanical system, such as very high speed and very low speed, high acceleration, almost zero maintenance (no contact parts), high precision, no empty back. It only requires that the motor does not require gear, a shaft or pulley, which is very meaningful for many applications. Those parts unnecessary to reduce performance and shorten the mechanical life are removed.

Applications:

Kaifull linear motors are widely used in industrial automation applications, such as semiconductor assembly, photoetching machinese, laser machines, wafer detection, AOI, electronics assembly, precise dispensing, medical treatment, PCB puching, textile machines, Digital inkjet priting, intelligent sorting, luggage transport, high speed laminating equipment, food processing, coordinate measuring, precison grinding, wire cutting, ultra-high speed machines etc.

In the field of CNC fields, linear motors are widely used in linear motion systems. Through the drive of a linear motor, CNC machine can achieve high-speed and high-precision processing, while improve production efficiency and product quality. At the same time, the linear motor also has the characteristics of fast response and low inertia, which can reduce errors and vibrations in the processing process, and further improve the processing accuracy.

In the field of packaging machinery, linear motors can achieve high-speed and high-precision linear motion and positioning, which improves the production efficiency and automation level of packaging machinery. At the same time, the linear motor can also achieve rapid start and stop, reduce mechanical impact and vibration, and improve the stability and reliability of packaging machinery.

In the field of intelligent manufacturing, as an important part of automated production lines, linear motors can achieve high -speed and high -precision material transmission and positioning. Through the drive of a linear motor, the automated production line can achieve continuous and stable operation, which improves production efficiency and product quality. At the same time, linear motors can also cooperate with smart devices such as sensors and controllers to achieve the intelligence and flexibility of the production process.

2. Kaifull Linear Motors Adcantages

Simplify Complex Processes, Module Forming:

Breaking the traditional linear motor, it is composed of complex and multi component components. The base and guide rail are integrated, and the slider, slide plate, and reading head bracket are integrated to form a simple and sturdy integrated module.

Ultra-High Precision, Perpetually:

By employing a specialized process to embed guide rails directly into aluminum profiles, followed by a single-pass precision grinding using high-precision grinding machines, the linear motor achieves even higher
accuracy and enhanced durability.

More Oil Storage, Longer Operation:

With a large oil storage capacity, the largest module can run up to 100,000 kilometers on a single oil injection.

Higher Load Capacity, Steadier Operation:

The slider contains a substantial number of large precision steel balls, each ball capable of bearing a load of 1 to 2 tons.

Unwavering in Harsh Applications:

Capable of withstanding a 500mm eccentric load, the module continues to operate impeccably.

Optimized Material for Enhanced Wear and Rust Resistance:

The embedded guide rails are made from stainless steel material, offering superior resistance to wear, corrosion, and rust.

3. KE Series Linear Motor Naming Rules

4. Main Performance Specifications