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532N High Precision Linear Motor Modules Semi Enclosed For Industrial Automations

Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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Address: Kaifull Industrial Part, Goabu Industrial Area, Donguan, Guangdong, China, 523287

Contact name:Bruce Niu

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Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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532N High Precision Linear Motor Modules Semi Enclosed For Industrial Automations

Country/Region china
City & Province guangdong
Categories Multifunctional Materials
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Product Details

YK-KE-126 532N High Precision Semi-Enclosed Linear Motor Modules High Performance Quality For Industrial Automations

 

1. Products Overview

Linear motor is a transmission device that directly converts electrical energy to direct motion machinery without requiring any intermediate conversion mechanism. It can be regarded as a rotary motor opened and flattened according to the radial and exhibits planes. Linear motors are also called pushing rod motors. The most common linear motor types are flat type, U-shaped grooves type, and pipe type.

 

The linear motor is often briefly described as the rotary motor is flattened, and the working principle is similar. The Rotor is made of compressing coils with epoxy materials; magnetic tracks are fixed on steel plane. The Rotor of the motor includes coil winding, Hall component circuit board, electric heating regulator (temperature sensor monitoring temperature) and electronic interface. In regular rotating motor, the movement of the rotor and the stator need bearings’ support to keep proper air gap. Similarly, the linear motor needs a linear guide to maintain the position of the movement generated by the Rotor in the magnetic field. The linear motor needs to feedback the position of the Rotor by a linear encoder, which can directly measure the position of the load to improve its position accuracy.

 

Applications:

Kaifull linear motors are widely used in industrial automation applications, such as semiconductor assembly, photoetching machinese, laser machines, wafer detection, AOI, electronics assembly, precise dispensing, medical treatment, PCB puching, textile machines, Digital inkjet priting, intelligent sorting, luggage transport, high speed laminating equipment, food processing, coordinate measuring, precison grinding, wire cutting, ultra-high speed machines etc.

 

2. Products Features

Simplify Complex Processes, Module Forming:

Breaking the traditional linear motor, it is composed of complex and multi component components. The base and guide rail are integrated, and the slider, slide plate, and reading head bracket are integrated to form a simple and sturdy integrated module.

 

Ultra-High Precision, Perpetually:

By employing a specialized process to embed guide rails directly into aluminum profiles, followed by a single-pass precision grinding using high-precision grinding machines, the linear motor achieves even higher
accuracy and enhanced durability.

 

More Oil Storage, Longer Operation:

With a large oil storage capacity, the largest module can run up to 100,000 kilometers on a single oil injection.

 

Higher Load Capacity, Steadier Operation:

The slider contains a substantial number of large precision steel balls, each ball capable of bearing a load of 1 to 2 tons.

 

Unwavering in Harsh Applications:

Capable of withstanding a 500mm eccentric load, the module continues to operate impeccably.

 

Optimized Material for Enhanced Wear and Rust Resistance:

The embedded guide rails are made from stainless steel material, offering superior resistance to wear, corrosion, and rust.

 

3. KE Series Linear Motor Naming Rules

 

4. Main Performance Specifications

Peak thrust532.0N
Continuous thrust238.0N
Peak current18.0Arms
Continuos current5.2Arms
Force Constant45.77N/Arms
Back EMF (Electromotive Force)37.35Vpeak/(m/s)
Resistance2.6Ω
Inductor18.4mH
Electrical time constant7.08ms
Maximum Terminal Voltage600V
Magnetic attraction force0.96KN
Maximum winding temperature120.C
Pole-pair pitch24mm
Rotor length210mm
Weight of coil1.9KG
Thermal resistance0.63 C/W

 

Mechanical parameters
LoadAcceleration: 2G, Velocity: 1600mm/s, Dwell Time: 0.2s, Travel Distance: 1000mm.
Maximum operational speed: 2000mm/s.
Horizontal installation: 21kg
Side hung installation: 16kg
accuracyMagnetic grating (resolution: 1μm): Repetition Accuracy: ±5μm. Optical grating (resolution: 1μm): Repetition Accuracy: ±3μm.
Straightness±10μm/300mm
Module Weight60mm travel 11kg (0.8kg increase per additional 60mm travel).
Guide railEmbedded triple guide rails
Installation methodHorizontal installation/Side hung installation

 

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