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Double Wall Plastic Pipe Extrusion Machine / Corrugated Pipe Extruder

Magstar Machinery Technology Co.Ltd.
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Magstar Machinery Technology Co.Ltd.

Double Wall Plastic Pipe Extrusion Machine / Corrugated Pipe Extruder

Country/Region china
City & Province jiangsu
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Product Details

PVC/PE/PP Double Wall Corrugated Pipe Extrusion Machine Line

 

PVC/PE/PP Double Wall Corrugated Pipe Extrusion Machine Line is mainly used in making different diameters and thickness of PVC/PE/PP Single Wall Corrugated Pipe which is used for liquid, gas and air transport. This product is used in many different industries wisely.

 

The wall of this kind pipe is PVC/PE/PP Double Wall Corrugated Pipe, featuring extrusion resistance, corrosion resistance, negative pressure resistance, anti-bending, good negotiability, so it is suitable to conveying gas, liquid , widely used in industry agriculture, construction and irrigation, etc.

 

Magstar PVC/PE/PP Double Wall Corrugated Pipe Extrusion Machine Line consists mainly of material vacuum loader, single screw extruder, extrusion mould and die head, forming device, Air cooling system, coiler as well as other auxiliary machines according to customer requires.

 

PVC/PE/PP Single Wall Corrugated Pipe Extrusion Machine Line


Feature of PVC/PE/PP Double Wall Corrugated Pipe Extrusion Machine Line :

  • Professional single screw design of soft PVC/PE/PP granual for getting better plasticizing effects ,more stable extrusion.
  • The design of extrusion die can reduce joint line of the melt material and getting better extrusion effects .
  • Forming device and mould controlled by inverter for matching to extrusion speed.
  • Forming mould made by special steel with teflon cover layer for non sticking hot plastic material.
  • Equipped seperate water spray cooling system for easy to control cooling direction and parts of pipe.

 

 

Technology Parameter of PVC/PE/PP Double Wall Corrugated Pipe Extrusion Machine Line
ModelMSG25MSG50MSG110MSG160
Pipe Diameter Range ( O.D.) mm12 - 25mm20 - 50mm50 - 110mm75 -160mm
Extruder ModelSJ45/30SJ65/30SJ90/30SJ120/30
Main Motor Power7.5 kw15kw37kw55kw
Length of Extrusion Line9 meters10meters10meters12meters
Capacity40kg/h70kg/h110kg/h150kg/h

 

 

2. What's the necessary machines for making PVC/PE/PP Double Wall Corrugated Pipe and what's the machines used for?
 
A standard PVC/PE/PP Double Wall Corrugated Pipe manufacturing plant factory should be including the following necessary machines for making PVC/PE/PP Double Wall Corrugated Pipe .
 
  • Compound material color mixer ( Optional)

 

PVC/PE/PP compound material color mixer machine is main used in PVC/PE/PP compound resin adding, drying, coloring and mixing with master batch according to different colors requires for making different colors of PVC/PE/PP Double Wall Corrugated Pipe function purpose.

 

PVC/PE/PP compound material color mixer machine is composed of silo,motor, gear reducer box, stir blade and control cabinet.

 

  • Vacuum Loader Machine

 

Vacuum loader machine is used for loading soft PVC/PE/PP compound resin material into hopper on the top of extruder from ground. Soft PVC compound resin material will be transported by vacuum covery in the middle of soft PVC suction hose pipe automaticly. It is controlled by timer too. The working principle of this vacuum loader is negative pressure.

 

 

  • Single Screw Extruder

 

Single screw extruder is main part of PVC/PE/PP Double Wall Corrugated Pipe making machine line. It is used for feeding,transporting, plasticing,melting soft PVC/PE/PP compound resin material.

 

Single screw extruder is composed of driven motor, gear reducer box, screw and barrel, casting aluminum heater, cooling blower, hopper and control cabinet.

 

Driven motor: It is main part of single screw extruder. We'd better choose good brand AC type driven motor matching with inverter controll for saving power running cost.

 

Gear recuder box: It is used for connecting motor and for reducing rotating speed of screw through size and teeth of gear changing in the gear box.

 

Screw and barrel: It is most important part of single screw extruder. Design of single screw is becoming to special and customzied now due to many different kind plasic materials are using. The surface of screw should be paint double alloy for anti-wear.

 

Casting aluminum heater: It is used for heating barrel and screw which ensure mixed PVC/PE/PP resin material can be plasticizing and melting under the suitable temperature.

 

Cooling blower : It is used for cooling barrel and screw. if temperature of screw and barrel will be excess setting temperature, cooling blowers start to work for cooling barrel which avoid PVC/PE/PP material resolved in the inside of barrel.

 

Hopper : It is used for keep the mixed PVC/PE/PP resin material in the silo and make sure material can be into barrel continuously. It is like a material transport station.

 

Control Cabinet: It is used for control whole cornic double screw extruder running by switchs or PLC programes according to different circuits control required.

 

  • Extrusion Mould & Die Head

 

Extrusion mould and die haed is another important part of PVC/PE/PP Single Wall Corrugated Pipe production line. Soft PVC/PE/PP compound material will be forced into extrusion die and mixing steel wire together through connect flange by screw forward transported after plasticizing and melting in the inner side of barrel.

 

 

  • Forming device

 

Forming device is used for forming pipe into corrugated shape .

 

  • Coiler

Coiler is used for winding PVC/PE/PP Double Wall Corrugated Pipe automaticly. There are two type of coilers, one type is single disc coiler, anther one is two disc coiler. In normal, single disc coiler is enough for PVC/PE/PP Single Wall Corrugated Pipe only.

 

 

3. What's the PVC/PE/PP Double Wall Corrugated Pipe making process ?

 

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PVC compound+ master batch ⇒Mixing ⇒Vacuum loading ⇒Hopper ⇒Feeding Plasticizing⇒Molding ⇒Forming ⇒Cooling ⇒Pulling ⇒Coiling ⇒Packing

 

 

 

 

 

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