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SED-100DG Food Industry Freeze Dry Machine Stainless Steel Made With German Bitzer Compressor

Hangzhou SED Pharmaceutical Machinery Co.,Ltd.

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SED-100DG Food Industry Freeze Dry Machine Stainless Steel Made With German Bitzer Compressor

Country/Region china
City & Province hangzhou zhejiang
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Product Details

 

SED-100DG Food Industry Freeze Dry Machine Stainless Steel Made With German Bitzer Compressor 
 
Feature of Freeze Dryer​
1. The library body is made of stainless steel, in line with the requirements of high standard product processing.
 

2. The refrigeration plate layer is less than or equal to -50 DEG Lamellar refrigeration = -50 = -60 C C refrigeration cold trap
 

3. R404a environmental protection refrigeration, international brand efficient screw compressor
 

4. The board has the function of constant temperature in the process of refrigeration and sublimation
 

5. High efficiency rotary piston vacuum pump with roots pump, with oil-water separation function.
 

6. Efficient water trap trap, fast defrosting function.
 
Product Parameters of Freeze Dryer

                                  SED-100DG Freeze Drying Machine
 Product structureTechnical parametersRemarks
Design Standard:CGMP
Public distribution
 Power (three-phase and five-wire system)415V/50HZ 
 Power127Kw/300A 
 heating function81kwCan choose steam heating
 Cooling water qty≥56m3/h(T≤30℃/P=0.1-0.15Mpa) 
 Cooling water of refrigerant system43 m3/h 
 Cooling water by heat10 m3/h 
 Cooling water of vacuum pump2 m3/h 
 Compressed air≥0.45 m3/min(P=0.5-0.8Mpa) 
 Defrost water≥8T (Temperature 50-60℃,pressure 0.1MPa) 
 Whole volume12000*2520*3500(According to design standard)
 StructureIntegral (Horizontal drum-type) 
 Total weight14000kg(About) 
Chamber
 Performance parameters
  Design and manufacturing standardsVacuum vessel standard
  Design pressure of chamber-0.1Mpa
  Design temperature of chamber120℃
 Main components
 MaterialSUS304/δ8mm 
 ShapeHorizontal drum-type 
 Lock methodHandle tighten type2 pieces
 Direction of opening doorAccording to the designuser select
 Door materialsSUS304 
 External decoration of chamberPaintingPainting color determined by the user
 The roughness of chamber and doorRa≤0.6μm 
 Observation window on the doorset two observation windows on each side of the central door /φ200mm2 pieces
 Observation window on the chamberΦ200mm / set two observation windows with a 12V light at the side of chamber2 pieces
 Door sealingSealed with silicone rubber O-section1 pair
 Trolley guide at top of ChamberSUS3041 piece
 Material temperature sensor at left and rightImport thermocouple (Origin: U.S. Omega / A-level precision)3+3 pieces
 Technical Features
 1Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements
 2There has not any parts at the bottom of chamber to facilitate cleaning and maintenance
 3Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage
Shelf
 Performance parameters
  Total usable area of shelves110.16M2
  Maximum temperature of lamellar+100℃
  Shelf heating rate (no load)≥3℃/min
  Shelf cooling rate(no load)≥3℃/min
 Main components
 Lamellar materialAluminum alloy D31 (6363) 
 Design pressure0.5MPa 
 Surface Treatmentanode oxidation process, (thickness 6μ) + Shading 
 number of board layersSymmetrical hanging (17 +17 blocks) 
 Shelf spacing77mm 
 Shelf dimensions540mm*6000mm*18/block 
 Heating main tubeSUS3044 pieces
 Connecting hoseSUS30468 pieces
 Shelf temperature probeImport thermocouple (Origin: U.S. Omega / A-level precision)1+1 piece
 Technical Features
 1Shelf has high strength and can withstand long-term use;
 2Shelf through a dedicated machining can guarantee high demand flatness;
 3Shelf heating temperature can be controlled at ± 0.3 ℃ (PID regulator)
Condenser
 Performance parameters
  Design StandardVacuum vessel standard
  Cabinet design pressure-0.1Mpa
  Maximum condensate ice2000KG/batch/set
 Main components
 Condenser materialSUS304/δ8mm 
 Condenser shapeHorizontal drum-type 
 Observation window at the rear of the storage bodyset two observation windows on each side of the central door /φ200mm2 pieces
 Observation window of the storage bodyΦ200mm / set an observation window with a 12V light at the side of1 piece
 externalpaintingUser select
 The inner surface roughnessRa≤0.6μm 
 Defrosting ModeWater mist spray 
 Defrost nozzleSUS3049 pieces
 Defrost water8T/(50-60℃,0.10Mpa) 
 Coil pipe materialSUS304 
 Coil formSnake-type coil 
 Inner pipe materialR404a 
 Tightness test value1.2Mpa/30min, packing 24hr without any leakage. 
 Pressure test1.8Mpa/30min, no significant deformation 
 Temperature probeImport thermocouple (Origin: U.S. Omega / A-level precision)1 piece
 Technical Features
 1Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements
 2Argon welding, forming an internal and external, to ensure pipes cleanly and without leak
 3The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean
Refrigeration System
 Performance parameters
  Condenser cooling rate (no load)30℃→-40℃≤30min
  lowest temperature (no load)≤-55℃±5℃
 Main components
 compressor modelGerman BITZER /HSN8571 -1251 set
 RefrigerantR404a 
 Power92Kw 
 Oil separatorHANGZHOU SAFETY EQUIPMENT CO.,LTD1 piece
 Oil coolerHANGZHOU SAFETY EQUIPMENT CO.,LTD1 piece
 Oil filter (filter core changeableGermany Bitzer 25um1 piece
 Oil flow switchGermany Bitzer1 piece
 Plate type exchanger economizerSweden (SWEP) or (Alfa)1 piece
 High / low pressure protection deviceThe Danish DANFOSS3 pieces
 Chilled mirrorDANFOSS1 piece
 High / low pressure gaugeSwitzerland REFCO oil immersed type shockproof pressure gauge3 pieces
 Refrigerant filter (detachable)Shell: Taiwan / core: USA EMERSON1 set
 Expansion valve (condenser)Users provide their own1 piece
 Expansion valve (cold)The Danish DANFOSS TES1 piece
 Solenoid valve (condenser leakage)The Danish DANFOSS1 piece
 Solenoid valve (cold)The Danish DANFOSS1 piece
 Solenoid valve (oil)The Danish DANFOSS1 piece
 Hydraulic protection controllerThe Danish DANFOSS/KP1-11011 piece
 Water cooled condenserHANGZHOU SAFETY EQUIPMENT CO.,LTD1 piece
 Safety valve3060/33C1 piece
 Pipe insulationUSA ARMAFLEXClosed foam flame retardant
 Technical Features
 1Screw compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain
 2Temperature and pressure of compressor has multiple protection features
 3Suction filter settings, prevent degeneration of stolen goods and acid materials into the compressor chamber , corrosion internal parts and refrigeration oil.
 4Exhaust temperature protection set to avoid oil degeneration in extreme conditions , to reduce the exhaust temperature by cooling motor
 5Compliance with the Montreal Convention, with environmentally friendly refrigerants;
Vacuum system
 Performance parameters
  Extraction rate105 Pa→133 Pa≤20min
  Ultimate vacuum≤13.3Pa
  Vacuum adjustable range13.3-200Pa
 Main components
 vacuum pump type / numberJAPAN ULVAC VSN75011 sets
 The number of roots pump modelsRTO-600S/Shanghai CuiMan vacuum electrical and mechanical manufacturing co., LTD1 set
 Vacuum sensorChengdu ZhengHua electronic instrument co., LTD (A-level precision)1 piece
 Vacuum guide plateSUS304/Baffle / baffle height 1600mm1 pair
 Power Units22+5.5=27.5Kw 
 Cooling water0.18 +1.8=2m3/h 
 Vacuum Explorer main valveTaiwan ALISUN/DN150/ Electrical Activity of stainless steel valves1 piece

 

Show of Freeze Dryer

 

Application of Freeze Dryer​
Applied for meat, vegetables, fruits, aquatic products, soy milk, beverages, soups, health care and other types of freeze-dried food processing equipment. Use products meet natural, nutrition, convenience requirements.

 

 

 



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