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SED-0.2DG 380V 50HZ Three Phase Lab Use Mini Freeze Dry Machine / Vacuum Freeze Dryer With Small Production Capacity

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Hangzhou SED Pharmaceutical Machinery Co.,Ltd.

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SED-0.2DG 380V 50HZ Three Phase Lab Use Mini Freeze Dry Machine / Vacuum Freeze Dryer With Small Production Capacity

Country/Region	china
City & Province	hangzhou zhejiang

Product Details

SED-0.2DG 380V 50HZ Three Phase Lab Use Mini Freeze Dry Machine / Vacuum Freeze Dryer With Small Production Capacity

Product Overview of Freeze Dry Machine

Applied for meat, vegetables, fruits, aquatic products, soy milk, beverages, soups, health care and other types of freeze-dried food processing equipment. Use products meet natural, nutrition, convenience requirements.

Feature of Freeze Dry Machine

1. Fully automatic operation - from pre freezing - primary drying - two drying - end point discrimination - automatic gland - automatic pressure - automatic cream - stop automatic.

2. Double protection design - machine operation due to operational errors, in the protection of products on the basis of the protection of the safety of the machine.

3. Standard products - product temperature less than -55 DEG C cold trap temperature less than -75 DEG C vacuum degree is less than or equal to 1Pa.

Product Parameters of Freeze Dry Machine

	Product structure				Technical parameters		Remarks
Design standard:GMP
※ Public distribution
	Power (Single-phase )				220V/50HZ
	Power consumption				2.5kw
	Cooling water qty				(T≤25℃,P=0.2-0.3Mpa)
	Appearance size				910mm×670mm×1700mm		(According to design standard)
	Structure				Rectangular monolithic / movable		(According to design standard)
	Total weight				500kg
※ Drying body
	Performance parameters
					Design and manufacturing standards		Vacuum vessel design standards
					Chamber design pressure		-0.1Mpa
					Chamber design temperature		-60℃-+90℃
					Chamber Vacuum leak rate		5×10^-3 Pa.m³/sec
	main components
	Chamber material				SUS304/δ4mm
	Geometry Box				Rectangular monolithic
	Lock method				Rotate and locking type by handle
	Direction of opening door				open right (the user can choose)
	Door materials				SUS304
	Box external decoration				SUS304 SUS304
	The roughness of chamber and door				Ra≤0.4μm
	Insulation material				Rubber insulation board/δ70mm
	Door sealing				medical silicone rubber seal O-sectional		1 pair
	Technical Features
	1	Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements
	2	3D design, consistent with CGMP requirements of complete sterilization.
	3	Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage
※ Shelf
	Performance parameters
					Total usable area of shelves		0.2M²
					Maximum water fishing		3Kg/batch
					Minimum temperature of lamellar		≤-50℃
					Maximum temperature of lamellar		+80℃
	Main components
	Lamellar material				SUS304
	Surface roughness				Ra≤0.4μm
	The number of board layers				3+1 (Compensation Board)
	Shelf spacing				100mm
	Shelf dimensions				300 mm×300mm×15mm		seamless combination with rectangular tube
	Bottle / disk protection				Shelf with anti bottles / tray fall protection rack
	Product temperature probe				Import thermocouple (Origin: United		4 pieces
	Technical Features
	1		Shelf has high strength and can withstand long-term use;
	2		Shelf through a dedicated machining, can guarantee high demand flatness;
	3		Lamellar heating Temperature accuracy ± 0.5 ℃ (PID control)
※ Condenser
	Performance parameters
					Design Standard		Vacuum vessel design standards
					Cabinet design pressure		-0.1Mpa
					Tank design temperature		-80℃-+90℃
					Min temperature of condenser		≤-70℃
	Main components
	Condenser shape				Horizontal drum type
	Condenser material				SUS304/δ3mm
	The condenser form				Snake-type coil
	The inner surface roughness				Ra≤0.4μm
	Defrosting Mode				High pressure hot melt frost
	Temperature probe				Import thermocouple (Origin: United		1 piece
	Insulation material				ARMAFLEX
	Eternal decoration of box				SUS304
	Technical Features
	1		Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements
	2		Argon welding, forming an internal and external, to ensure pipes cleanly and without leak
※ Refrigeration System
	Performance parameters
					Lamellar cooling rate (no load)		20℃→-40℃≤60min
					Condenser cooling rate (no load)		20℃→-50℃≤20min
	Main components
	compressor model/quantity				TECUMSEH CAJ-2446Z	1set
	Refrigerant				R404A	0.56kg
	Power				0.74Kw
	Oil separator				AlCO AW55824	1 piece
	High pressure protection device				DANFOSS	2piece
	Refrigerant endoscopic				DANFOSS	1 piece
	High /Low pressure gauges				Switzerland REFCO shockproof pressure gauge oil-immersed	4 pieces
	Technical Features
	1		Screw compressor is used TECUMSEH refrigeration compressor, more stable performance, reliable, easy to maintain
	2		Temperature and pressure of compressor has multiple protection features
	3		Compliance with the Montreal Convention, with environmentally friendly refrigerants;
※ Vacuum system
	Performance parameters
					Extraction rate		10⁵Pa→133 Pa≤30min
					System leakage rate		5×10^-3 Pa.m³/sec
					Ultimate vacuum		≤1.0Pa
	Main components
	The type and number of vacuum pump				JAPAN ULVAC VDN-902		1SETS
	Power				0.4kw
	Technical Features
	1		The JAPAN ULVAC vacuum pump has been stable operation ensure
	2		Vacuum pump check valve of high performance and vacuum pump can avoid backing due to the difference of atmospheric when pump stops
	3		Multi-stage vacuum setting function, you can achieve a degree of vacuum freeze-drying cycle to control of multiple variables
※ Circulatory system
	Performance parameters
					Heating rate		-40℃→20℃≤90min
	Main components
	Circulating pump				Denmark GRUNDFOS / UPS50-180F		1Unit
	Power				0.1Kw
	Hot and cold fluid				Silicone / 10cst		(machine capacity)
	Pipe materials				SUS304/Seamless stainless steel tube
	Heating mode				PID way
	Heating pipe				heating pipe 0.5kw
	Pipe insulation material				ARMAFLEX
	Technical Features
	1		Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability;
	2		Use international brands of GRUNDFOS , leak-free, no noise, stable operation.
※ Control system
	Performance parameters
					Software system meet		FDA 21CFR PART II
					Freeze-drying method		Manual and automatic switch
					Process setting method		management
	Main components
	Control software				PDFD-0.2		one set
	Control mode				Touch screen +PLC (automatic + full manual emergency operation)
	PLC				SIEMENS 216-2BD23		1 piece
	Heating module				SIEMENS		one set
	Touch screen				SIEMENS		1 set
	Current protection device				SIEMENS		one set
	AC contactor				SIEMENS		one set
	Relay				HH54P		one set
	Regulated power supply				Taiwan MW companies		Each one
	Terminal Blocks				Weidmuller		Machine capacity
	Wire and Cable				shanghai Panda Wire Co., Ltd. (China Top Brand)		Machine capacity
	(Electrical components of the model and quantity according to the actual date)
	Technical Features
	1		Automatic operation and manual operation can change in any node;
	2		We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse;
	3		A variety of components, the main components working condition and temperature, vacuum
	4		"Process recipe management" are free to set the freeze-drying technology curve;
	5		Operation screen display with different point of failure;
	6		It has data, the curve of two records function which can be called at any time or print under the batch.
	7		Store freeze-dried data , freeze-drying curve of records randomly.
	8		Each vacuum, temperature curve from a variety of colors can arbitrarily set the "Show" or "hidden";
※ Verify file
	1		IQ Installation Qualification
	2		OQ Installation Qualification
	3		PQ Performance Qualification
	4		Factory acceptance test
	5		Site acceptance test
	6		Operating Manual
	7		Maintenance Manual
	8		Installation Manual
	9		Floor plan
	10		P&ID
	11		Electrical circuit diagram
	12		Main parts manual
	13		Material Report
※Spare parts
	NO		Name	Model / Specification / Material		Quantity
	1		Solenoid valve coil	DANFOSS		2 pieces
	2		Temperature Sensor	Import thermocouple (Origin: United		5M
	3		Vacuum pump oil	R-7		2L
	4		Welding	1 piece silver electrode with 3MM+Silver solder powder 5 g		1 set

Show of Freeze Dry Machine

Application of Freeze Dry Machine

Freeze Drying Machine is widely used in food, fruit, vegetable, fish, sea cucumer, shrimp, meat drying indstury, chemical and biological industry etc. the dried product dried by freeze dryer is with good taste, beautiful color and good shape.