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SNMN CNMN CBN Cutting Tools Abrasive Resistant Steel Jaw Crusher Application

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Zhengzhou Halnn Superhard Materials Co., Ltd

SNMN CNMN CBN Cutting Tools Abrasive Resistant Steel Jaw Crusher Application

Country/Region china
City & Province zhengzhou henan
Categories Abrasive Tools
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Product Details

 

Solid CBN Inserts SNMN/CNMN Rough Turning High Manganese Steel Crushing Cone

 


 

1. Halnn Solid CBN Inserts for turning high Manganese Steel 

 

ISO CodeInsert GradeSuited Materials

Machining Type

Application Industry
HBN-S20

Hardened Steel, Heat and abrasive resistant steel, High manganese steel

Roughing, Semi-Finishing

HSS Rolls, Ball Screw, Wind Power Bearings,Crushing Cone,Jaw Crusher 

 

2.  Characteristics of BN-S20 solid CBN inserts machining high manganese steel

  • The CBN Content and Cutting edges of BN-S20 are both researched specific for processing high manganese steel castings, it can not be used to process ordinary mild steel such as 45 # steel.
  • The cutting depth of BN-S20 Solid CBN Insert can be above 7mm, BN-S20 has better impact resistance than ceramic insert and common cbn inserts. Especially for the castings in the bad processing environment, BN-S20 can be used for rough machining, no need grinding first, which can help save the time.
  • With BN-S20 solid cbn insert machinig high manganese steel, the feeds can range depending on the main angle of the tool holder, can't be same cutting condition.
  • BN-S20 belong to indexable insert(including turning and milling insert), not only can be used for machining high manganese steel castings, but also can be used for machining high speed steel rolls, forged steel rolls, large scale bearing steels GCr15, and other high alloy cast steel,ect.

 

CBN Grade

Binder

CBN Content(%)

Granularity(μm)

Hardness(HV)

BN-S20

TIN

76

4~6

2900~3100

 

 

3.Application Case

Halnn BN-S20 Solid CBN Inserts turning crushing cone

Process Difficulties:

  • Plastic deformation, severe processing har-dening;
  • Large plasticity, easily to form BUE;
  • Large cutting force, high toughness, not easy to break.
  • Due to the large cutting force, the unit cutting power increases, the heat generated per unit time and high manganese steel itself poor thermal conductivity, the cutting zone temperature up to 1000 ℃, severe tool wear, tool life is low.
BN-S20 Solid CBN Inserts turning high manganese steel
MaterialsHigh Manganese Steel
Selected InsertBN-S20 SNMN150716
Cutting Conditionap=7.5mm,Fr=0.5mm/r,Vc=65m/min
Insert MaterialsCutting SpeedCutting DepthTool Life/Edge
Halnn BN-S2065m/min7.5mm2 pcs
Carbide Insert19m/min3.5mm0.5pcs

 

 


 

4. Common Solid CBN Inserts Models for machining high chrome cast iron

 

RNMN/RNGN Solid CBN Inserts

ModelsDimension
L(mm)I.C(mm)S(mm)R(mm)
RNMN090300

/

9.525
3.18

/

RNMN090700

/

9.525
7.94

/

RNMN120400

/

12.7
4.76

/

RNMN150700

/

15.875
7.94

/

RNMN200800

/

20.0
8.0

/

RNMN201000

/

20.0
10.0

/

RNMN251000

25.0
10.0

/

 

SNMN/SNGN Solid CBN Inserts

 


Type
Dimension

 

Standard Chamfer

Grades

Corresponding tool holder

L(mm)φI.C(mm)S(mm)r(mm)BN-K1
SNMN09030499.5253.180.4

S01020

S01025

S02020

S02030

S05020

S10020

 

CSDNN

CSSNR/L

CSKNR/L

CSRNR/L

CSXNR/L

S25T-CSKNR/L

SNMN09030899.5253.180.8 
SNMN09031299.5253.181.2 
SNMN09040499.5254.760.4 
SNMN09040899.5254.760.8 
SNMN09041299.5254.761.2 
SNMN1204041212.74.760.4
SNMN1204081212.74.760.8
SNMN1204121212.74.761.2
SNMN1207121212.77.941.2
SNMN1207161212.77.941.6
SNMN1507161515.8757.941.6
SNMN2010202020102.0
 

CNMN/CNGN Solid CBN Inserts

ModelsDimension
L(mm)I.C(mm)S(mm)R(mm)
CNMN120404
12.7
12.7
4.76
0.4
CNMN120408
12.7
12.7
4.76
0.8
CNMN120412
12.7
12.7
4.76
1.2
CNMN120704
12.7
12.7
7.94
0.4
CNMN120708
12.7
12.7
7.94
0.8
CNMN120712
12.7
12.7
7.94
1.2
CNMN120716
12.7
12.7
7.94
1.6
 
 
5. BN-S20 Solid CBN Inserts Application
 

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