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ZT-ZKHJ180 Vacuum Brazing Machine For Natural Diamond PCD PCBN CVD Cermet

CHN-TOP SCI&TECH CO., LTD.

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ZT-ZKHJ180 Vacuum Brazing Machine For Natural Diamond PCD PCBN CVD Cermet

Country/Region china
City & Province changsha hunan
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Product Details

ZT-ZKHJ180 Vacuum Brazing Machine For Brazing Natural Diamond, PCD, PCBN, CVD, Cermet

 

Technology Parameters
Dimensions1600*950*900mm (L*W*H)
Power Supply380V-3Phases-5Wires 50Hz
ChamberQuartz Glass Tube
Rated Power20KW
Chamber Sizeφ180*500*4 (T)mm
Max Temperature950°
Max Vacuum Rate10-6 Torr (10-4 Pa)
Brazing Vacuum Rate10-5 Torr (10-3 Pa)
Heating Source18 pcs halogen tubes
ChillingWater cooling
Vacuum Process

1. Cleaning

2. Fixing Flux

3. Drying :200℃ 30mins

4. Brazing

 

 

ZT-ZKHJ180 is excellent for brazing ultra-hard materials (PCD/PCBN/MD/ND/CVD), tungsten carbide, ceramics, etc. It is fully automatic and easy to operate at high efficiency.

Materials: Natural Diamond, Mono Crystal Diamond, PCD, PCBN, CVD and Cermet.

Substrate Materials: Cermet, Tungsten Carbide, Steel, Stainless Steel, Steel Alloy, Ceramics, etc.

 

 

Design Features:

 

• PLC control, SCR heating, touch panel, automatic running after simple setting.

• No oxidation, clean surface and environment-friendly.

• Brazing quantity is more than 500 pcs (CNGA1204), reducing total cost.

• The machine is fully automatic, once loaded, the cycle time is approximately 70-120 minutes.

• Reduction of distortion, even a very small tool insert can be brazed.

• Brazing strength is 2 times higher than induction welding.

• Advanced quartz stone for table-board, high temperature resistance.

 

 

 

 

PRODUCING STEPS


1, Washing, put the work piece into the Ultrasonic cleaning machine for 15-20 minutes;2, Fixing;
3, Drying, adjust the drying oven at 210 degree for 10-15 minutes;
4, Brazing/Welding, put the work piece into the chamber, according to preset program welding;
5, Finished brazing / welding and below are the ready goods.

 

 

 

Package:

 

 

FAQ

Q: Are you trading company or manufacturer ?
A: We are manufactory for PCD,CBN diamond tools equipments and service, we have our own R&D team and production workshop. We can develop our customers' unique products according to their needs.

Q: How long is your delivery time?
A: Generally it is 2-3 days for CNC diamonds tools machining, and 45-60 days for machines.

Q: How about your after-sales system?
A: We have a comprehensive after-sales system, which can provide one-on-one online video service according to the needs of customers, and one-on-one service to solve customers' worries.

Q: How about your delivery date for PCD/PCBN blank?
A: 1), PCD/PCBN Blank, we have signed a Chinese agency agreement with international big brands, customers do not need to worry about genuine and delivery problems;
2), We can provide a wide range of products with PCD/ PCBN Blank, customers can choose goods according to different needs, we also have self-developed domestic PCD with high quality, the price is very competitive.

Q: How about the cutting thickness and width of Laser cutting machine?
A: 1), Cutting thickness, single-sided cutting maximum thickness of 4-5mm, double-sided cutting maximum thickness of 8 10mm.
2), Slit width: 0.05-0.15mm, accuracy can reach 0.01mm.

 

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