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PCB Single Layer And Double Layers Copper Base PCB Custom Led Board Flash Surface
The Basics of Copper Base PCB
The copper core PCB is known with various titles.
You may see the names such as copper-based PCB, copper-clad PCB, and even as copper substrate PCB.
Whichever name you see, the function and work they do remain the same.
It has multiple layers that include a copper substrate or base, an insulating layer, and lastly, the copper circuit layer. A copper-based PCB is mainly divided into two categories, depending on its performance capacity and functioning.
These are:
Embedded copper coin PCB
Buried copper coin PCB
You should know that the standard copper-based PCB uses copper as
the base instead of the commonly used FR4 as its base.
The use of copper brings several benefits for users.
Also, the copper base is further reinforced using wood pulp or glass fiber for required durability and rigidity.
It makes the copper PCB even more powerful in real applications.
Single Layer Metal Core PCB Stack up
Double Layer Metal Core PCB Stack up
Multilayer Metal Core PCB Stack up
Metal core PCB type | Normal single sided Aluminium based pcb, Double sided Aluminum pcb, FR4+Aluminium mixed backed circuit boards, Chip on board LED Alumnum pcb or copper pcb (COB MCPCB), Copper substrate pcb, LED PCB; |
Board Material | Bergquist Aluminium material, Aluminum Base,Copper Base |
LED PCB Max Dimension | 1900mm*480mm |
Min Dimension | 5mm*5mm |
Min Trace& line spacing | 0.1mm |
Warp & Twist | <0.5mm |
Finished MPCB Thickness | 0.2-4.5 mm |
Copper Thickness | 18-240 um |
Hole Inner Copper Thickness | 18-40 um |
Hole Position Tolerance | +/-0.075 mm |
Min Punching Hole Diameter | 1.0mm |
Min Punching Square Slot Specification | 0.8mm*0.8mm |
Silk Prints Circuit Tolerance | +/-0.075 mm |
Outline Tolerance | CNC:+/-0.1mm; Mould:+/- 0.75mm |
Min Hole Size | 0.2 mm (No limitation in Max hole dimention) |
V-CUT Angle Deviation | +/-0.5° |
V-CUT Board Thickness Range | 0.6mm-3.2mm |
Min Component Mark Character Style | 0.15 mm |
Min Open Window for PADs | 0.01mm |
Solder Mask color | Green, White, Blue, Matte black, Red. |
Surface Finishing | HASL, OSP, HASL LF, ENIG, ENEPIG (Electroless Nickel Electroless Palladium Immersion Gold) |
layer/m² | S<1㎡ | S<3㎡ | S<6㎡ | S<10㎡ | S<13㎡ | S<16㎡ | S<20㎡ | S<30㎡ | S<40㎡ | S<50㎡ | S<65㎡ | S<85㎡ | S<100㎡ |
1L | 4wds | 6wds | 7wds | 7wds | 9wds | 9wds | 10wds | 10wds | 10wds | 12wds | 14wds | 15wds | 16wds |
2L | 4wds | 6wds | 9wds | 9wds | 11wds | 12wds | 13wds | 13wds | 15wds | 15wds | 15wds | 15wds | 18wds |
4L | 6wds | 8wds | 12wds | 12wds | 14wds | 14wds | 14wds | 14wds | 15wds | 20wds | 25wds | 25wds | 28wds |
6L | 7wds | 9wds | 13wds | 13wds | 17wds | 18wds | 20wds | 22wds | 24wds | 25wds | 26wds | 28wds | 30wds |
8L | 9wds | 12wds | 15wds | 18wds | 20wds | 20wds | 22wds | 24wds | 26wds | 27wds | 28wds | 30wds | 30wds |
10L | 10wds | 13wds | 17wds | 18wds | 20wds | 20wds | 22wds | 24wds | 26wds | 27wds | 28wds | 30wds | 30wds |
12L | 10wds | 15wds | 17wds | 18wds | 20wds | 20wds | 22wds | 24wds | 26wds | 27wds | 28wds | 30wds | 30wds |
14L | 10wds | 16wds | 17wds | 18wds | 20wds | 20wds | 22wds | 24wds | 26wds | 27wds | 28wds | 30wds | 30wds |
16L | 10wds | 16wds | 17wds | 18wds | 20wds | 20wds | 22wds | 24wds | 26wds | 27wds | 28wds | 30wds | 30wds |
FQA
1. What is the thickness of a metal core PCB?
The thickness of the metal core in a PCB substrate is typically 30
mil - 125 mil, but thicker and thinner boards are possible.
2. What are the advantages of metal core board?
Metal core boards transfer heat 8 to 9 times faster than FR4 PCBs.
These metal core laminates keep heat-generating components cool by
dissipating heat faster.
The dielectric material is kept as thin as possible in order to
create the shortest path from the heat source to the metal
backplane.
3. How is a metal core PCB made?
If the board is a single-layer board with no layers transitioning
back to the metal plate, the dielectric layers can be pressed and
bonded to the metal plate using the standard process used with FR4
dielectrics.
4. What is a metal core PCB?
A metal core printed circuit board (MCPCB) is a printed circuit
board that contains base metal materials.
The core is designed to transfer heat away from components that
generate a lot of heat.