Fully Automatic System Citrus/Orange Juice Processing Line

Fully Automatic System Citrus/Orange Juice Processing Line

Processing Introduction

Raw materials: fresh, mature oranges, no rotten rotten and other mixed fruit mixed with them.

Feeding: meet the requirements of raw materials into the pool, in order to flow, reduce the damage to raw materials.

Cleaning: Clean the dust, microbes and other impurities on the surface of the net with raw water to meet the drinking water

                  standard to ensure the hygienic requirements of the process.

pick: remove fruit and vegetable raw materials impurities, times fruit, rotten fruit.

Broken pulping: the raw material broken into the size of moderate (2 mm below) particles, is conducive to flesh cell fluid

                            leakage, to ensure that the juice process juice rate.

separation of seed: the pulp in the pulp separation, in order to facilitate the quality of juice products.

Heating and cooling: through the heat exchanger with hot water the juice heated to 90-92 ℃, and then cooled to 45-50 ℃,

                    by heating the fruit juice in the micro-organisms, enzymes passivation, protein, Starch and other substances fully

                    aging, is conducive to the stability of fruit juice active ingredients and the next process of the enzyme.

Juice: the solid and liquid are separated by high-speed rotation of the centrifugal chamber, and the slag is discharged by the

           long diameter spiral of the centrifuge to obtain the clarified juice , Which is a particularly suitable for the berries of the

          juice equipment, with a large output, the juice filter and a high degree of automation, easy to operate features, fruit juice

          clarity is crawler-style airbag juice machine is far from comparable.

Ultra filtration: through the porous membrane ultrafiltration membrane filtration, interception to remove impurities in the

                    liquid impurities and bacteria, polymer membrane ultrafiltration membrane in the film which is a new and advanced

                    membrane equipment, with a pore size distribution Uniform, high strength, flux, durable characteristics, filtered fruit

                   juice clear and transparent, bright color, better quality than other filtering technology.

Evaporation : The falling film evaporator is used to vacuum evaporation at low temperature to remove the moisture in the

                   liquid, so that the effective component of the material can reach 5 times the concentration (65 DEG Brix) of the 

                   liquid so that it can be packaged, stored and preserved.

Sterilization: Through the heat exchanger with hot water as the heating medium, the juice is heated to 96-98 DEG C, 30s

                   and then cooled to 18-20 DEG C, by heating to kill micro-organisms in the juice, to ensure the quality of products

                  to meet the standard requirements of the health requirements, the process is the key point in quality control in this process.

Packaging: sterile bag packaging machine will be sterilized liquid material in sterile environmental conditions packaged into

                    sterile bags, easy to store, transport and ensure quality.

Test : according to the requirements of the standard, in the product packaging and packaging after the random sampling of 

          sensory products, soluble solids, total acid, light transmittance, color values, microbial indicators. All meet the

          requirements before they can enter the library.

Finished products: all the indicators meet the requirements of the finished product into the low-temperature storage.