FFP2 FFP3 Grade Meltblown Nonwoven Fabric Machine High Stability

Face mask  melt blown cloth electrostatic electret  non woven fabric  extruder machine meltblown making machine equipment

 

Specification

Item	Water electret equipment
Usage	Making Melt blown Fabric
Power	2000KW
Craft	Water electret treatment

 

Water electret device

Water tret melt-blown fabric technology originated in the United States. Compared with traditional melt-blown fabric, the traditional melt-blown fabric is treated with electrostatic electret, which has obvious stability and high comprehensive benefits.

The composition

The equipment consists of water electret: water supply system, high pressure water electret conveyor belt, baking line, drainage system, feeding belt, receiving belt,

Electret water supply system

The electret water supply system consists of:

Control box, water bucket, filter, purifier, electric drive part, total power is about 3KW

Melt-blown product details display

Melt-blown nonwoven fabric is the core material of masks, and the melt-blown fabric is mainly made of polypropylene

Material, fiber diameter up to 1~5 microns. Microfibers with a unique capillary structure increase the number and quantity of fibers

The surface area of fiber per unit area, so that melt-blown cloth has good filtration, shielding, insulation and oil absorption performance.

Melt-blown nonwovens can be used for air, liquid filtration materials, isolation materials, absorption materials, masks

Materials, thermal materials, oil absorption materials and cloth and other fields.

 

Description

Raw materials	pp polypropylene	Melting point	166℃
Spunbond pp melt index	28-45	Denier of spunbond fiber	1.8-2.5 denier
Meltblown pp melt index	1300-1800	Denier of melt blown fiber	1.6-4 microns

 

 

It can produce superfine fiber non -woven fabrics ,focusing on non-woven products with good absorbency and high elasticity.

 

Machine size	1600mm	2400mm
Product width
Output	2000-3000KG/day(24hour)	3000-4000KG/24hour
Filament number	2-8μm	2-8μm
Weight	20-300g/²	20-300g/²
Line speed	20-70m/min	50-70m/min

 

 

Non woven fabric making image

 

 

HHM-2400 Melt Blown line data

Effective Width	2400mm
Weight Range	15-300 g / ㎡
Out put day	3 - 4 ton
Machine speed	10-70 m/ min
Transformer	≈ 800 KVA
Power consumption	3000º - 3500º / ton
Machine Size	18 *11 *10 M

 

HHM Melt Blown line catalog

Effective Width	1.6 M	2.4 M	3.2 M
Weight Range	18-300 G/㎡	18-300 G/㎡	18-300 G/㎡
Out put day	2-3 Ton	3-4 Ton	4.5-5 Ton
Machine Speed	≦40 m/min	≦40 m/min	≦40 m/min
Power Consumption	3000º-3500º/Ton	3000º-3500º/Ton	3000º-3500º/Ton
Machine Size(L*W*H)	18M*10M*10M	18M*11M*10M	18M*13M*10M

 

 

Meltblown Nonwovens Mainly Applications
Nonwoven Sanitary product	Female hygiene,child and baby hygiene,Incontinence products,pads ,Absorbing pads ,Functional inserts for controlled absorption
Nonwoven Absorbents product	Absorbent cloths and wiping cloths,liquids (benzene,water ,blood),Media for oil absorption
Nonwoven Filtration Product	Air ,Gas,liquids(benzene,water,blood),etc.

 

 

Meltblown Nonwoven Production Line Specifications
Item	Specifications
Type	MB1600,MB2400,MB3200
Product width	1600mm,2400mm,3200mm
Output	80kg/ hour,150kg/hour,200kg/hour
Filament denier	2~5 Micron
GSM range	8-300gsm
Machine speed	80m/min
About Average Power Consumption	1500~2000kw·h/t (Related with production Specification)
Installed capacity	400KW
Main raw material	Polypropylene chip (PP)
MFI	400~1500 MFI(230°C)≥25g/10min 400~1500 MFI(230℃)≥25g/10min
Consumption of Raw Materials	0.20%
Product Quality Standard	Follow up the National and trade standard of Spunbond non-woven
Machine size	18m*8m*12m

 

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Melt blown process and technical flow chart:

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

Meltblown non-woven fabric production line components:

Screw extruder---->filter---->metering pump---->heating system---->melt blown box (Kasen)---->netting machine---- >Rewind

Raw Material Dosing Machine

Weight system: by weight; Hopper : 4 pcs; Accuracy:0.01%; Feeding Percentage: 1-99%; Original:USA/ITALY;

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

Two cooling blower for each other pressure gauges, pressure switches, air channel transfer baffles, air oil and water filter separators, cooling fan control cabinet and so on. Two cooling fans share a control cabinet to automatically control the start and stop of the two typhoon machines. The cooling wind can be taken directly from the air or from the outlet of the fan.

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

Meltblown heater

Melting injection cloth heater is an electric heating device installed in a tube insulation container to heat gas and liquid.Melting-blown cloth heater has fast heating speed, good insulation performance and high heating temperature.

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

High Precisely CNC center hold machining parts beyond customer request .

Exhibition show with customer

Packaging Details

Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

How to start the Nonwoven fabric manufacturing business ?

All potential buyers should check below factors if you want to produce nonwoven fabrics .

• Enough project investment : This nonwoven fabric machine cost ＄200000 to ＄5000000 Ave.
• Workshop space for nonwoven fabric machine 200 -500 ㎡,space length 30 meter , width 10 -20 meter , height 11 meter
• Nonwoven fabric machine operation team 4 - 6 workers
• Polypropylene raw material and additives 5 tons each day .
• Stable electricity supply system 380 V.

Our service

1.Pre-sale Service

Employees have a special sense of responsibility and excellent teamwork spirit, so the machine adopts unique and outstanding components, which meet the highest standards of the nonwoven industry.
With the support of modern technology, to provide all customers with the best solution machinery Claim.

2.After-sales Service

Our customer service can answer inquiries.
We only believe that: the best machine with innovative ideas and high-quality after-sales service: "will meet your special requirements."

We Believe that only :Best Quality Machine With Innovative Ideas and Excellent After-sale Service:"shall meet your special requirements.