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Customized Non Woven Fabric Production Line Meltblown Machinery 1500mm

Chuzhou HH Non Woven Technology CO.,LTD

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Address: 116,Fuzhou Road,Suchu High-Tech Industrial Park Chuzhou City,Anhui Province,China

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Customized Non Woven Fabric Production Line Meltblown Machinery 1500mm

Country/Region china
City & Province chuzhou anhui
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Product Details

 

PP non woven fabric smmss SMMS production LINE

 

SMS Spunmelt Nonwoven Machine.

 

 

1. Design:
SMS spunbond nonwovens use a three-beam design that combines spunbond and melt-blown production techniques. This is a nonwoven composite production line.
2. About production process:
SMS spunlace nonwovens are special equipment for producing PP spunlace nonwovens. After input of raw materials, extrusion melting, filtration, measurement, spinning, cooling, stretching, spreading, heat sealing, cutting and other procedures as required, and then packaging, storage, transportation
Description:
The equipment uses PP as raw material to produce nonwovens and adopts negative pressure air extraction molding machine technology to make PP spunbond nonwovens have the characteristics of uniform coverage, high strength, good air permeability and good feel. Widely used in medical, protective products, household, hotel supplies, beauty disposable products, agricultural tools, clothing packaging, construction and other industries.
This machine adopts PLC program system, servo system, pneumatic system to control feeding correction device, heating device, bag-making device, folding device. Automates assembly line workflow from tubing to final product.


 

1. Automatic air suction device: 1 set
2. Polymer extrusion and melt blown spinning system
(1) Screw extruder
Model: φ one hundred and seventy
Screw technical parameters:
Diameter: 170 mm
Material: 38 crmoala
Surface treatment: Nitriding polishing
(2) Filtration equipment
Driving type: Hydraulic
Structure: plate type double station hydraulic screen changing device
Pressure sensors: input configuration
(3) Metering pump
Extrusion output: 50 - 120kg / h
Pressure sensor: input and output can be configured
Driving power: 4.5kw
(4) Melt conveying pipeline and thermal insulation material
(5) Combination of melt blown die and spinneret
Mold material: sus630
Die size: 1600 mm
Spinneret material: sus630
Opening length of spinneret: 1700mm
Spinning hole diameter: ≤ 0.25mm-0.35mm (customizable)
Length diameter ratio of spinning hole: 14:1
3. Receiving network system
(1) Receiving networking devices:
Linear speed: up to 50m / min
Adjustment range of melt blown material receiving: 200mm
Installation form: it can be moved horizontally to facilitate installation, commissioning and maintenance
Driving speed: 1.1 kw
(2) Exhaust fan:
Power: 75 kW,
4. Hot air heating system
(1) Atlas air compressor
Boost: 0.7 MPa
Power: 120 kW ~ 200 kw
(2) Air heater
Heating power: 220 kW - 240 kw
Tank and pipeline material: stainless steel 304
Insulation form: stainless steel sealing is adopted outside the insulation layer
5. Electret system.
6. Platform equipment:
Steel structure, easy disassembly, firm and reliable, including stairs, etc.
7. Heating power of die head: about 70kw
8. Electrical control box

 

HH Nonwoven Advantage

1. High capacity 8000 ton according to SSMMS 3200M gsm 13 g /㎡ 10 months / year

2. Afforable price ,flexible desigen lower investment .50%- 60% total price only compare with famou brand .

3. Short leading time , 120 days according SS 2.4 M

4. Excellent quality, component famous brand , Gardner Denver ,Simes , SKF

5. Low energy consumption , electric power , natural gas both accepted saving energy consumption.

 

 

 

ModelHH-1600 SMSHH - 2400 SMSHH - 3200 SMS
No. of Die HeadSS : 2 + M : 1
Filament Denier1.5 - 2.0 d / 2 - 55 um
GSM Range (g / sq.m)9 - 100 g /sq.m
Speed ( m / min )550 m / min
Effective width (mm)1600 mm2400 mm3200 mm
Daily output (kg /day)10000 kg15000 kg20000 kg

 

ModelEffective widthDaily capacitySpeedSpinning systemGSM RangeMachine dimension
Length*Width*Height
HH-1600M1600MM2000Kg70M/MinMeltblown15-30018*10*10 meter
HH-2400M2400MM3000Kg   18*11*10 meter
HH-3200M3200MM4500Kg   18*13*10 meter
HH-1600S1600MM5000Kg150M/Min

Spunbond

(S)

9-25018*8*12 meter
HH-2400S2400MM7000Kg   18*10*12 meter
HH-3200S3200MM10000Kg   18*15*12 meter
HH-1600SS1600MM9000Kg350M/Min

Spunbond

(SS)

8-15045*15*12 meter
HH-2400SS2400MM13000Kg   45*18*12 meter
HH-3200SS3200MM16000Kg   45*20*12 meter
HH-1600SSS1600MM12000Kg550M/Min

Spunbond

(SSS)

9-12050*15*12 meter
HH-2400SSS2400MM16000Kg   50*18*12 meter
HH-3200SSS3200MM24000Kg   50*20*12 meter

 

Advantages of HHM non-woven fabric manufacturing machine: 1) high precision polypropylene and additive raw material mixer; 2) High capacity extruder, good performance of screws and barrel; 3) High-performance melt filtration system; 4) High speed, high precision melt pump; 5) The latest melt flow design and spinning system; 6) Well-known PLC control system and motor; 7) Intelligent operation procedures and monitoring system

 

1600 SMMS Model

Effective Width1600mm
Weight Range9 - 100 g / ㎡
Out put daily7 - 12 ton
Machine speed≦ 50 m / min
Transformer≈ 1500 KVA
Power Consumption1700º - 1900 º / Ton
Machine Size55 *20 * 12 M

 

machine feature

Product NameSpunbond non-woven production lineTechnologyRhine ,Germany
TypeM,S,SS,SSS,SMS,SSMS,SSMMSSpinneretSize 0.45mm,10500 holes
Lead Time90 - 108 daysTrade typeManufacturer
Payment15% deposit 80% before shipping 5 % after line runningPerfomance3 - 25 tons / day
LocationChuzhou city Anhui province , ChinaWarranty1 year
Near sea portNanjing / ShanghaiSIZE1600 - 4800 mm

 

Technical parameter sms

Model NoWorking WidthFabric GSMPower InputConsumptionAnnual OutputEmbossing pattern
HHM-1600SMS1600mm9 - 1001200KVA800KW3500TDiamond, Oval
HHM-2400SMS2400mm9 - 1001600KVA1200KW5000TDiamond, Oval
HHM-3200SMS3200mm9 - 1002200KVA1600KW6500TDiamond, Oval

 

SS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-120G/㎡≈400KVA650º-800º/Ton3700T
2400mm9-120G/㎡≈500KVA650º-800º/Ton5100T
3200mm9-120G/㎡≈800KVA650º-800º/Ton6600T
4000mm9-120G/㎡≈1000KVA650º-800º/Ton8800T
4800mm9-120G/㎡≈1200KVA650º-800º/Ton10000T

 

SSS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-100G/㎡≈630KVA650º-800º/Ton5800T
2400mm9-100G/㎡≈1000KVA650º-800º/Ton7300T
3200mm9-100G/㎡≈1250KVA650º-800º/Ton10000T
4000mm9-100G/㎡≈1500KVA650º-800º/Ton12400T
4800mm9-100G/㎡≈1800KVA650º-800º/Ton14000T

 

M Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm15-300G/㎡≈600KVA3000º-3500º/Ton800T
2400mm15-300G/㎡≈800KVA3000º-3500º/Ton1100T
3200mm15-300G/㎡≈1000KVA3000º-3500º/Ton1500T

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

 

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

 

Main parts of nonwoven system .

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

 

 

Spinning Beam

 

One of the main components of the melt spinning machine is a polymer melt through the filter into the spinning box and spinning through the melt distribution and heat preservation. A rectangular metal box with a box for outsourced insulation. It contains the melt distribution pipe, the pump seat and the shotcrete head component. A device for fixing a spinneret.

 

 

 

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA

 

 

 

Name: Spunbond Spinning System

With a spinneret of 0.45mm hole diameter , the viscous polymer solution is transformed into a trickle with a specific cross-section through the micro pores, and solidified by the coagulation medium to form filaments

 

 

Stretching Unit

The stretching device including up stretching and down stretching unit, the function is drawing spinning, flaments into web forming by air.

 

 

 

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

 

 

Exhibition show with customer

 

 

 

 

Packaging and shipping

 

Electrical and small parts will numbered put in carton box or wooden box , large machine will wrapping with PE film fixed in container , keep cargo safe .

 

 

Why choose us?


1. High standard nonwoven machine specification.
2. Free inspection invitation before delivery.
3. your order safe and your money is safe.
4. Free door to door engineering service in 24 month.
5. CE Certification and ISO:9001 management system.

 

 

FAQ:


1.How can i know your machine has good quality?
You can visit our company and we will see many machines in China,because we also have many customers from local market.
2.What is the delivery time for nonwoven machines as usual?
We need 3-6 month to make your order.
3.Will you inspect my order before shipping?
We accept SGS inspection service and buyer own inspect it,we will pay all expense for buyer visiting.
4.How is your after-sale service and warranty?
we provide 12 month warranty and free door to door engineering service in the period.
Free spare parts replacement and online technical support.
5.How long time for machine installation?
It takes 60-90 days for machine installation as usual.

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