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1600mm Meltblown Fabric Production Line SXS SXXS SMXS SMXXS

Chuzhou Huihuang Nonwoven Technology Co., Ltd.

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Address: Suchu Modern Industrial Park , Chuzhou city , Anhui province , China

Contact name:Fu

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Chuzhou Huihuang Nonwoven Technology Co., Ltd.

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1600mm Meltblown Fabric Production Line SXS SXXS SMXS SMXXS

Country/Region china
City & Province chuzhou anhui
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Product Details

low invest Flexible design SXS SXXS SMXS SMXXS Spun Bond Meltblown NonwovenFabric Meltblown Fabric Production line

 

S SINGLE BEAM SPUNBOND NON WOVEN PRODUCTION LINE
SS DOUBLE BEAMS SPUNBOND NON WOVEN PRODUCTION LINE
SSS THREE BEAMS SPUNBOND NON WOVEN PRODUCTION LINE
SMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SSMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SMMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE
SSMMS SPUNBOND AND MELT-BLOWN COMPOSITE NON WOVEN PRODUCTION LINE

 


 

Non-woven Machinery Application

Hospital and protective articles: surgical mask, surgical single cloth, surgical mask, disposable clothing, surgical single cloth, shoe cover, etc., combined with other types of non-woven fabrics
Sanitary products: baby diapers, adult incontinence pads, female sanitary products, other cleaning products.
Technical engineering: Civil Engineering, construction engineering, agriculture, automobile, etc.
Packaging supplies: shopping bags, rice bags, tea bags, clothing packaging, etc.
Household products: spring cloth, bedding, seat supplies, etc.
Paper composites, etc. Work protection, protective clothing, gas mask, etc
 

The SXS SXXS SMXS SMXXS ( X means the position for upgrading by installing S or M beam in the future ) are also popular for many customers .

 

 

QTY of DieGSM ( g / ㎡ )Effctive width ( mm )Output ( t / y )Max speed (mm)Embossing pattern

S: 3sets

M : 1 set / 2 set

8 - 15016007000600Diamond , Sesame
240010000
320013000

 

 

Production line parameters(m)Weight ( g / m2)

Max speed

( m / min )

Production

Capacity ( t / y )

2.48 -15060010000
3.213000
4.216500

 

 

 

 


Technical Advantages

1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.
5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.

Spinning die-head adopts design optimization of flow models of coat-hanger type, equality distribution of melt, balance pressure
Non-broken or combine fibre no holes no blind angle, and fastly
Color transition. Rolling mill adopts DC motor universal joint transfer,
Roller adopts technology of Ultra Laser Drilling to ensure the same of the temperature,
No Hair-in filling. The equipment adopts cutting on line, automatic low winding technology, in order to serve
Resource, and improve the production efficiency.

 

 

 

Machine ModelReifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year1500 Tons - 10000 Tons
Products GSM8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

 

1 SSMMS SMMS SMS DATA SHEET

 

ssmms data 

 

 

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-80G/㎡≈1600KVA1700º-1900º/Ton6200T
2400mm9-80G/㎡≈2000KVA1700º-1900º/Ton8000T
3200mm9-80G/㎡≈3000KVA1700º-1900º/Ton11000T
4200mm9-80G/㎡≈3500KVA1700º-1900º/Ton14000T
4800mm9-80G/㎡≈4000KVA1700º-1900º/Ton16000T

 

smms data

Effective width(mm)16002400320040004800
Output(ton/year)4000T6200T5400T10500T12700T
GMS Range(g/㎡)9-1009-1009-1009-1009-100
Max.speed(m/min)450450450450450

 

Product catalog

 

 

ITEM EFFECTIVE WIDTH GSM ANNUAL OUTPUT EMBOSSING PATTERN
S 1600mm 8-200 1500T Diamond, oval, cross and line
S 2400mm 8-200 2400T Diamond, oval, cross and line
S 3200mm 8-200 3000T Diamond, oval, cross and line
SS 1600mm 10-200 2500T Diamond, oval, cross and line
SS 2400mm 10-200 3300T Diamond, oval, cross and line
SS 3200mm 10-200 5000T Diamond, oval, cross and line
SSS 1600mm 10-150 4000T Diamond, oval, cross and line
SSS 2400mm 10-150 6000T Diamond, oval, cross and line
SSS 3200mm 10-150 8000T Diamond, oval, cross and line
SMS 1600mm 15-200 2750T Diamond and oval
SMS 2400mm 15-200 3630T Diamond and oval
SMS 3200mm 15-200 5500T Diamond and oval
SMMS 2400mm 8-150 6800T Diamond and oval
SMMS 3200mm 8-150 9000T Diamond and oval
SMMS 4200mm 8-150 12000T Diamond and oval
SMMSS 2400mm 8-150 9000T Diamond and oval
SMMSS 3200mm 8-150 12000T Diamond and oval
SMMSS 4200mm 8-150 16000T Diamond and oval
SSMMS 1600mm 8-150 10000T Diamond and oval
SSMMS 2400mm 8-150 16000T Diamond and oval
SSMMS 3200mm 8-150 20000T Diamond and oval
 

2. Process flow

 

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product


Additive (recycle edge)

Material → melting and extruding → filtering → metering → spinning → quenching → air-flow drawing → web forming → calendaring → winding and slitting

 

 

 

3 Key component

 

Name:Main Extruder Brand:HHM Original:China Diameter:Φ135mm for 1.6m,Φ170mm for 3.2m,Max speed: 75r/min for 1.6m , 85r/min for 3.2m Motor:90kw for 1.6m , 132kw for 3.2m

 

Name:FilterBrand:HHMOriginal: ChinaType: Hydraulic or Candle filterFilter precision: 45μm~60μmFitration area: 2.5 m2for 1.6m,3.5 m2 for 3.2m

Heat source : heat-transfer oil , circular heating

Name: Spinning Box Orificenumber:11019for1.6m17651for3.2mOrificediameter:Φ0.45mmL/D=4:1Max temperature:300℃

Fuction : for spining the PP flament.

 

NameSpinning box
Orifice number1109 for 1.6 m , 17651 for 3.2 m
Orifice diameter¢0.45mm L/D 4 : 1
Max temperature300℃
FuctionFor spinning the PP flow

 

 

Draft divice , including up draft and down draft .spinning allows the thread to reach the right thickness through preciss drafting devices.

 

.

SLitter  cutter & Winder machine is used to have made the non woven finished products into the packaging equipment

 

 

4 High - accuracy CNC center keep S SS SMS SSMMS non woven making line beyond customer requriement .

 

 

5 Shipping and packing 

 

Machine Nude packing , wooden case is optional , case packing , ecletric parts carton box or wooden case packaged , other machines nue packaging wrapping with PE film keep cargo safe.

 

 

 

 

 

6 Why choose us?


1. High standard nonwoven machine specification.
2. Free inspection invitation before delivery.
3. your order safe and your money is safe.
4. Free door to door engineering service in 24 month.
5. CE Certification and ISO:9001 management system.

 

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