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Electric Heat Tracing Element for Freeze Prevention of Pipework

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Pasia Industries Ltd

Electric Heat Tracing Element for Freeze Prevention of Pipework

Country/Region china
City & Province zhejiang
Categories Other Wires, Cables & Cable Assemblies
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Product Details

Electric Heat Tracing Element for Freeze Prevention of Pipework is a technical solution to the freeze prevention of pipework based on various options. In cold winter or areas, water or chemical pipework often needs to be heat traced to prevent freezing. Thermal insulation alone is incapable of preventing freezing. A 25mm bore pipe at 5°C having 25mm thick insulation will reach freezing point within one hour in an ambient temperature of -10°C.

Steam at, say 150°C, is not a viable fuel source for simple freeze protection and of course, condensate returns may themselves freeze. Electric heat tracing having a low power output is the most convenient and efficient option.

 

Take MI cable solution for example, Heat Trace Mineral Insulated Heating Cable can meet the needs of high temperature condition and heat tracing of long-distance transportation pipeline or other various process pipelines. The maximum withstand temperature of the copper sheathed heating cable (MICU) provided by MICH can reach up to 250℃. Conductor resistance value ranges from 1.7-2000Ω/km. For the occasion of anti-corrosion or buried application, high density polyethylene (HDPE) outer sheath ( cable known as MIHC) is needed to be added. MIHC’s withstanding maximum temperature can be up to 90℃. Mineral insulated heating cable possesses excellent mechanical strength. The heating cable of series resistance provided by MICH can meet the requirements of different power levels.

 

High-temperature heat pipes are typically defined as heat pipes that operate between 400 and 1100°C. However, the fluid properties vary too much across this wide temperature range for any one of those fluids. Three fluids are typically used to cover this range; Cesium, Potassium, and Sodium. The operating range for each fluid is shown below:

 

Cesium 300 to 600°C (572 to 1,112°F)

Potassium 400 to 1000°C (752 to 1,832°F)

Sodium 500 to 1100°C (932 to 2,012°F)

 

Typical applications for high-temperature heat pipes include the following:

 

1. Heat Engine Receivers (Steam, Stirling, Brayton, Rankine)

2. Solar Thermal

3. Heat exchangers

4. Hypersonic wing leading edges

5. Waste heat recovery

6. Nuclear power

7. Thermoelectric Generators

8. Isothermalizing furnace elements

 

 

Cable Structure

 

 

Specification

Heating cable instruction code

 

 

MI CU-B 16K320/60/2520/220/E1

No. 1 2 3 4 5 6 7

 

No.Instruction 
1Sheath materialCU
2structure of cable componentsshown in table 1
3cable codesshown in table 2, 3 and 4
4length of heating cableIn meter
5Heating cable powerIn Watt
6heating cable voltageIn Volt
7heating cable voltageSee table 5

 

 

 

 

 

 

 

 

 

 

Cable Code

 

1 6 K 320

No. 1 2 3 4

 

Serial NO.Instruction 
1core number1 or 2
2Voltage grade3=300V, 6=600V
3conductor materialsC,K
4cold resistance ×1000320=0.32Ω/m×1000

 

 

 

 

 

 

 

Table 1 Structure of Cable Element

 

 

Note: Model C, F and G are suitable for being used at temperature under 65

 

Table 2 Heating Cable Specification (600V Single Conductor)

 

Cable CodeDiameterHDPE DiameterStandard resistance value at +20Maximum Production LengthUnit weight
mmmmΩ/mmkg/km
16C1.78.2100.0017350366.54
16C2.27.69.40.0022380307.77
16C2.97.08.80.0029400264.45
16C45.97.70.004600190.88
16C75.37.10.007600154.08
16C114.96.70.011600132.25
16C134.66.40.013600 (300)☆125.7
16C174.66.40.017600 (300)☆117.16
16C214.66.40.021600 (300)☆111.9
16C253.75.50.025600 (480)☆68.83
16C333.75.50.033600 (480)☆63.76
16C403.45.20.04600 (560)☆58.87
16C633.250.06360051.47
16K806.88.60.08370 (140)☆254.18
16K1005.270.1450 (240)☆162.11
16K1404.96.70.14600 (270)☆122.55
16K1974.456.250.197600 (330)☆111.32
16K2204.56.30.22600 (330)☆102.89
16K3154.36.10.315600 (350)☆91.44
16K3454.26.00.345600 (370)☆85.9
16K4504.05.80.45600 (400)☆80.73
16K6304.05.80.63600 (400)☆77.26
16K8003.55.30.8600 (530)☆61.48
16K12502.84.61.2560040.83
16K20002.84.62.060038.96

 

 

Table 3 Heating Cable Specification (600V Double Conductors)

 

Cable CodeDiameterNominal resistance at +20Maximum manufacturing lengthUnit weight
mmΩ/mmkg/km
26C3.412.90.0034150783.76
26C4.412.20.0044160701.56
26C5.811.30.0058170606.16
26C8.69.900.0086180451.43
26C11.49.300.0114200400.05
26C13.89.000.0138210375.20
26C17.28.600.0172220344.90
26C238.000.023250303.25
26C34.47.500.0344280269.20
26C49.27.100.0492300243.84
26K2409.900.24180451.43
26K3209.300.32200400.05
26K3849.000.384210375.20
26K4808.600.48220344.90
26K6408.000.64250303.25
26K9607.500.96280269.20

 

 

Table 4 Heating Cable Specification (300V Double Cores)

 

Cable CodeDiameterNominal resistance at +20Maximum manufacturing lengthUnit weight
mmΩ/mmkg/km
23C3.412.00.0034200708.10
23C4.411.30.0044220629.07
23C5.810.40.0058240537.73
23C8.69.000.0086260392.56
23C11.48.400.0114280343.89
23C13.88.000.0138300314.57
23C17.27.600.0172320286.27
23C237.100.023340252.98
23C34.46.600.0344360221.19
23C49.26.200.0492380197.64
23K16010.40.16220508.37
23K2409.000.24240392.56
23K3208.400.32265343.89
23K3848.000.384280314.57
23K4807.700.48300291.91
23K6407.100.64320252.98
23K9606.500.96350216.11

Note: the resistance value of 2-core cable in the above table is the measured value after the ends are twisted (i.e., single-core resistance X2);

For the use of 660V voltage occasions, please contact our company professionals;

Mark of (300)☆ is a recommended production length by MICH

 

 

Table 5 terminal specifications

 

 Model: A, D, EModel: B 
Maximum Voltage(V)Maximum Current (A)Terminal SpecificationMaximum Voltage(V)Maximum Current (A)Terminal SpecificationMaximum Voltage(V)
    
60015E220E115E1
60020E225E220E1
60030E340E230E2
60050E370E250E2
60070E3100E370E2

 

Note 1: E1 means 1/2 "NPT;E2 means 3/4 "NPT;E3 represents 1 "NPT (taper thread);Additional connection thread requirements are available.

Note 2: the length of cold end cable with standard configuration is 2 meters. If you increase or decrease of length required, please contact our professional personnel.

 

Corresponding reference table between the output power and sheath temperature

 

 

Note: when applying a copper conductor heating cable, please pay attention to the conversion of its heated hot resistance and unheated cold resistance.

 

Anticorrosive specification

 

Material

MICU

MIHC
SulfateNot recommendExcellent
Hydrochloric acidNot recommendExcellent
Hydrofluoric acidAcceptableAcceptable
PhosphateAcceptableAcceptable
CarbonateNot recommendAcceptable
Organic acidAcceptableNot recommend
Alkali metalAcceptableAcceptable
Sea waterNot recommendAcceptable
ChlorideData checking requiredAcceptable

 

Explosion-proof instructions

 

MIAL series heating cable with explosion-proof terminal, can be used in potential explosive environment. Authenticated by the Chinese CQST, in accordance with Chinese GB3836 explosion-proof electrical standards, they can be applicable to A, B, Ⅱ C (C1D2) level of explosion-proof electrical equipment.

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