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Progressive Deep Drawing Die Aluminum Alloy LED Bulb Spotlight Cup Shell Parts

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Address: 102,No.42, Xibin Road,Xinglin,Jimei district,Xiamen,China,361022

Contact name:Kelly Lam

Xiamen METS Industry & Trade Co., Ltd

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Progressive Deep Drawing Die Aluminum Alloy LED Bulb Spotlight Cup Shell Parts

Country/Region china
City & Province xiamen fujian

Product Details

Progressive die for aluminum alloy LED bulb Various types of spotlight cup shell Manufacturers

 

Why us?
1. Good Material
2. Hight precision. The precision can reach 1-4μm,Ra 2μm.
3. Rational design. Accurate layout is good for produce and saving the product’s raw material.
4. Rational construction , easy accessibility. Good for maintenance and repair
5. Reasonable arrangement of technology
6. Right Heat treatment
7. Best suitable parts clearance
8. Standard component choose famous brand.
9. Strict Qc quantity control .
10. Timely delivery and best service

 

Progressive drawing die As a die forms a shape from a flat sheet of metal, there is a need for the material to move into the shape of the die. The flow of material is controlled through pressure
applied to the blank and lubrication applied to the die or the blank. If the form moves too easily, wrinkles will occur in the part. To correct this, more pressure or less lubrication is applied to the blank to limit the flow of material and cause the material to stretch or thin. If too much pressure is applied, the part will become too thin and break.

Drawing metal is the science of finding the correct balance between wrinkles and breaking to achieve a successful part.

 

General Draw Radius Guideline

Metal ThicknessMinimum RadiusMaximum Radius
.015 to .020.156.250
.021 to .030.187.281
.031 to .040.187.312
.041 to .050.187.343
.051 to .062.250.375
.063 to .093.312.437
.094 to .125.344.468

 

As a general rule, 3 times of metal thickness can be used for a start point. If the part shows evidence of cracked, the tool has been machined metal safe, thus allowing for additional radius. The part specification may require a small radius under the flange that may be achieved with one draw, as opposed to several draws to size the radius.

 

Tool&Die​ Profile

Part thickness0.5-2mm
Spare parts for Dies and insetsAccept JIS, AISI, DIN standard. From MISUMI, PUNCH, Mold Master, LKM to DANLY, FIBRO, Dyton press and so on
Die typeProgressive deep drawing die ,progressive tool, stamping forming die,compound die, ect.
Die materialYG15,YG20,DC53, SKH-9, SKH51, SKD11,D2,
Die useHome appliance (automotive parts, household metal parts,electric metal parts,terminal block parts)
Part materialCold rolled steel,stainless steel,copper,aluminum
Machinery EquipmentMilling, Grinding, CNC, EDM, WEDM, Forming Machine, Precision flat milling,Punching machine,
Die precisionHigh precision machining, minimum 0.003mm
Trial out press25~180T
First trial sample10 sets free
 

 

 By ExpressBy AirBy Sea
West Europe3-5 days4-6 days22-30days
USA &Canada3-4days5-6 days16-27days
South Asia3-5 days3-7 days12-20 days
Japan&South Korea2-3 days3-4 days10-13 days
Russia-----------------30-40 days
 

 

Packing:

First Step Wrapping by PE film to anti-rust.

Second wooden case without need of fumigation.Or as your required.

 

FAQ

Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.

Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.

Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.

Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.

---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.

---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM

 

 

Stamping die details:

 

 

 

 


 

 

 

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