HEBEI PENGXIN PIPELINE EQUIPMENT GROUP CO.,LTD |
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Pipe Elbow Fittings P91 Alloy Steel Elbow LR 90degree
Alloy elbow is a kind of general name of many kinds of elbow, the
function is the connection of pipe bend, it is to connect two pipes
with the same nominal diameter, so that the pipe can make 90 or
other angle turn. It has a variety of materials, alloy elbows are
widely used.
Ordinary bronze alloy elbows are more common in general tap water
pipes, but with the improvement of living standards, many tap water
pipes use stainless steel elbows.
Overview
The alloy elbow of manganese steel material is usually used in
concrete conveying pipeline, mud conveying pipeline and so on
because manganese steel has excellent performance of bearing
impact, extrusion, material wear and so on. High manganese steel
alloy bends are used in pipes with strong fluid flow and strong
impact. Nickel steel alloy bends are usually used in normal
temperature conveying pipes with high concentration of oxidized
acid (nitric acid, sulfuric acid), but are severely corroded in
conveying pipes with reduced acid (hydrochloric acid, dilute
sulfuric acid, etc.) unless the concentration of hydrochloric acid
is very low; martensite alloy bends below 650℃ have higher high
temperature strength, oxidation resistance and water vapor
corrosion resistance, but poor weldability. Therefore, it is often
used in high temperature water vapor pipeline, water gas pipeline.
Enforcement criteria: GB/T12459-2005,GB/T13401,GB/T10752-1999.
Production methods
Thermal Push Form
The forming process of hot-push elbow is the process of using
special elbow pushing machine, core die and heating device to make
the blank set on the die move forward under the push of the pushing
machine, and be heated, expanded and bent in motion. The
deformation characteristic of hot push elbow is to determine the
diameter of pipe billet according to the law of constant volume
before and after plastic deformation of metal material. The
diameter of pipe billet is smaller than the diameter of elbow.
Compensate to other parts of the inner arc thinning due to diameter
expansion, thus obtaining a uniform wall thickness elbow.
The hot-push elbow forming process has the characteristics of
beautiful appearance, uniform wall thickness and continuous
operation, which is suitable for mass production, so it has become
the main forming method of carbon steel and alloy steel elbows, and
has also been applied in the forming of stainless steel elbows of
some specifications.
The heating mode of forming process includes intermediate frequency
or high frequency induction heating (heating ring can be multi-ring
or single ring), flame heating and reflecting furnace heating. The
heating mode depends on the requirements of forming product and
energy situation.
Stamping formingstamping forming elbow is the earliest forming
process used in batch production of seamless elbow. it has been
replaced by hot push method or other forming process in the
production of elbow of common specifications, but in some
specifications of elbow due to less production quantity, too thick
wall thickness or too thin.
The product is still in use when it has special requirements. The
punching forming of the elbow adopts the pipe billet equal to the
outer diameter of the elbow, and the press is used to press the die
directly.
Before stamping, the tube billet is placed on the lower die, the
inner core and the end die are loaded into the tube billet, the
upper die moves down and begins to press, and the elbow is formed
by the constraint of the outer die and the support of the inner
die.
Compared with the hot push process, the appearance quality of
stamping forming is not as good as that of the former, and the
outer arc of stamping elbow is in the tensile state when forming,
and there is no extra metal in other parts to compensate, so the
wall thickness at the outer arc is about 10% thinner. But because
it is suitable for single piece production and low cost, stamping
elbow process is mostly used in the manufacture of small batch and
thick wall elbow.
Stamping elbows are divided into cold stamping and hot stamping,
usually according to the material properties and equipment capacity
to choose cold stamping or hot stamping.
The forming process of cold extrusion elbow is to use a special
elbow forming machine to put the tube billet into the outer die.
After the upper and lower die is molded, the tube billet moves
along the gap reserved for the inner die and the outer die under
the push rod.
The elbow made by internal and external die cold extrusion process
is beautiful in appearance, uniform in wall thickness and small in
size deviation. The precision of internal and external die used in
this process is high, and the deviation of wall thickness of pipe
billet is also harsh.
Various standards | Standard Number | describe |
Japan | JIS B2311 | steel butt welded pipe |
JIS B2312 | Steel butt welded pipe | |
JIS B2313 | Steel butt welded pipe | |
JIS B2316 | Steel socket fittings | |
America | ASME/ANSI B16.9 | Factory-made wrought steel butt welded pipe |
ASME/ANSI B16.11 | Insert welding and threaded forging fittings | |
ASME/ANSI B16.28 | Steel butt welding small radius bend and back bend | |
ASME B16.5 | Pipe flanges and flange fittings | |
MSS SP-43 | Forged stainless steel butt welded pipe | |
MSS SP-79 | Insert welding diameters inserts | |
MSS SP-83 | socket welding and threaded live joints | |
MSS SP-97 | Integral Reinforced Pipe for socket, thread and butt welding ends | |
electric power | GB2000 | Typical Design Manual for Parts and Components of Steam-water Pipeline in Thermal Power Plant |
DL/T515-93 | Power Plant Bend | |
D-GD87-1101 | Typical design of piping parts and components | |
chemical industry | HGJ514 | Seamless butt welding fittings for carbon steel and low alloy steel |
HGJ528 | Steel jointed butt welded fittings | |
HGJ10 | Forging steel socket welded fittings | |
HGJ529 | Forged steel socket, thread and butt welded pipe table | |
HGJ-44-76-91 | Steel pipe flanges, gaskets, fasteners | |
HG20592-20635 | Steel pipe flanges, gaskets, fasteners | |
Sinopec | SH3406 -1996 | Petrochemical steel pipe flange |
SH3408 -1996 | Steel butt welded seamless fittings | |
SH3409-1996 | Forging steel socket welded fittings | |
SH3410 -1996 | Forging steel socket welded fittings |