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Quick Induction Melting System High Safety Medium Frequency

Shandong Huarui Electric Furnace Co., Ltd.

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Address: Mount Taishan Street, Anqiu Economic Development Zone, Weifang, Shandong

Contact name:Chris Lee

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Shandong Huarui Electric Furnace Co., Ltd.

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Quick Induction Melting System High Safety Medium Frequency

Country/Region china
City & Province weifang shandong
Categories Other Manufacturing & Processing Machinery
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Product Details

Product Description:

In exisiting casting market, thristor type medium frequency induction and new generation of IGBT dual cell transistor medium frequency indduction melting furnace. 

Compared with thyristor , the third generation of IGBT transistor can not only control conduction, but also can control its turn-off action at will. However, thyristor must be passively turned off and require time to finish this action, this makes inverter power factor of IGBT transistor type much higher (≥97%) and furnace voltage much higher as well under the same input voltage (380V).  IGBT inverter voltage is around 2800V, while inverter voltage of traditional thyristor is only 750V ~ 800V, so inverter voltage is four times higher than that of thyristor type, 15% power energy can be saved. 

Germany's Infineon's innovative IGBT5 technology and XT technologies were first applied to expand well-known PrimePACK, increasing power density by 25% compared to the fourth generation technology (2012-2016). This increases its life to 10 times longer than before and current covering range is increased to 1800A/1700V as well. 

 

 

Thick raw material for furnace shell, reasonable match between induction ring and capacitor, intelligent type digital main control board, constant output and high efficiency power factor are guarantee for quick melting speed.

 

Safety is the first important thing that all casting factories are concerning about,  our induction melting furnace system is equipped with many security measures for this such as Hydraulic lock for furnace,Interlock of power supply cabinet door,Grounding protection,drop-roof hood of furnace,Emergency power supply,Detecting system for molten iron leakage out of furnace,Protection against accident due to high temperature of water and water leakage etc.. 

 

One power supply cabinet can supply power to one furnace , two furnaces or multiple furnaces at the same time to achieve continuous molten iron in the casting process. 

Features:

Steady operation and reliable performance. Even if short circuit, ignition, steel penetration or water-cooled cable breakage due to burning occurs,  IGBT can not be damaged at all, these makes the IGBT system run  without too much aftersales problem and  greatly reduces maintenance costs,  it also has such features as  higher durability, lower operating noise, high over-load capacity and no special requirements for working environment.

 

 

Technical Parameters:

Induction melting furnace power supply, thyristor serial-connected inverter medium frequency power supply , one power supply cabinet drives two furnaces

TypeDX-250Kw

inlet power supply

( V)

380V/ three phases

inlet current

( A)

406A

Direct current voltage

(V)

500

Direct current

(A)

500

medium frequency voltage

(+-10%) V

1200

medium frequency

(Hz)

100-500Hz

medium frequency power

(Kw)

250KW

 

Applications:

Suitable for melting iron, steel, copper, alumimum and alloy and other metals. 

Support and Services:

 We provide comprehensive technical support and service for our products. Our technical support personnel are available to answer any questions you may have about our products and services.

We offer a range of services to ensure your product is working as efficiently as possible. Our services include:

  • Installation and maintenance of our systems
  • Troubleshooting and repair of our systems
  • On-site technical support
  • Remote technical support
  • Customer support via phone, email and live chat
  • Software updates and upgrades

If you have any questions or need assistance with our products, please don't hesitate to contact us. Our knowledgeable support team is always here to help.

 

Packing and Shipping:

Packaging and Shipping for the Induction Melting System

The Induction Melting System is packaged and shipped in the following manner:

  • The system is placed in a cardboard box that is padded with foam to protect it during shipping.
  • The box is sealed with packing tape.
  • The box is shipped to the customer via a reliable freight carrier.

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