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Precision Engineered Screw And Barrel Assembly For Model 95 Extruders

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Precision Engineered Screw And Barrel Assembly For Model 95 Extruders

Country/Region china
City & Province jiangsu
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Product Details

           Precision-Engineered Screw Element And Barrel Assembly For Model 95 Extruders
 
1 . Description
An extruder screw element, also known as a screw segment, is a key component of an extrusion machine. It is responsible for melting and conveying the raw material (such as plastic pellets) down the barrel of the extruder where it is melted, mixed, and transformed into the desired shape or form. The screw elements are typically designed with varying pitch, depth, width, and channel geometry to optimize the melting, mixing, and conveying functions. Different types of screw elements are used depending on the specific requirements of the extrusion process and the properties of the material being processed.

 

 

2 . Regular model screw barrel for below famous extruder

MIKROSAN

MCV 55

MCV 67

MCV 110

 

 

 

BATTENFELD

BEX 65

BEX 68

BEX 90

BEX 92

BEX 107

BEX 110

KRAUSS MAFFEI

KMD 60

KMD 75

KMD 90

KMD 110

KMD 114

KMD 130

CINCINNATI

ARGOS 72

ARGOS 90

ARGOS 93

ARGOS 114

ARGOS133

ARGOS 135

THEYSOHN

TTS 78R-26

TTS 88R-24

TTS 88R-26

TTS 108R-24

TTS 108R-26

TTM 138-28

WEBER

DS 7.22

DS 8.32

DS 11.22

DS 12.32

DS 13.22

DS 850 / 2b

 

 
 

3 . Technical Parameter

Base Material

1)38CrMoAlA(JIS SACM645);2)Cr12MOV(JISSKD-11) ;
3)4Cr5MoSiV1(JIS SKD-61) ;4)42CrMo(AISI4140)

Bimetallic Alloy Materials

1)Fe-based alloy2)Ni-based alloy/Deloroalloy
3)Co-based alloy4)NiCo-based alloy
5)Tungsten carbide/Wolframcarbide

Double-alloylevel

Level A - containing Tungsten of40%
Level B - containing tungsten of 25%
Level C - containing tungsten of15%

Surface Treatment

Heat Treatment
High FrequencyTreatment
Nitriding treatment(120Hours):
Depth of Nitrided Layer: 0.5-0.8mm
Hardness of Nitrided Layer: 900-1020Hv(HRC56°-65°)
HardChrome Plating treatment:
Thickness of Hard Chrome Plating Layer:0.05-0.10mm
Hardness ofHard Chrome Plating Layer: ≥950HV
Nickel alloyplating.treatment:
Bimetallic barrel / Cylinder: Centrifugal Casting(Inlay Alloy)
BimetallicScrew: Plasma Alloy Coating Spraying
Depth of Bimetallic Layer: >2mm
Hardness of Bimetallic Layer: HRC55°-72°
Spraying corrosion wear-resisting dual metallayers

 
 
4 . Materials
For wear application
Tool Steel W6Mo5Cr4V2
PM HIP material WR5 WR13 WR14 CPM10V CPM9V
For corrision application
Nitrided Steel 38CrMoAI
PM HIP material WR13 WR14 CPM10V CPM9V
For wear and corrision application
PM HIP material WR13 WR14 CPM10V CPM9V
Other materials
Stainless Steel 316L C276 etc

 
 
5 . Comparsion of the output (LDPE)

Pressure is generated if resin passes over the barrier, forcing any air in the melted resin back to the feed side and effectively preventing the intrusion of air bubbles on the sub flight side. This is highly effective with resins that generate bubbles such as PS, PA, PET and EVOH.
 

 
 
6 . Parallel twin screw and barrel application
1)PP
2)PE
3)PVC
4)WPC
5)SHEET/PIPE/PROFILE/ FOAM BOARD
6)CRANULAR TWIN SCREWS EXTRUDERS

 

 

Bimetallic Treatment of Screw

The bimetallic screw for extruder twin screw is a kind of screw spray welding a 2~3mm-thick alloy coat on the screw flight of output area for the screw . The Bimetallic treatment has excellent corrosion resistance, abrasion resistance and high working temperature. And its useful service life is greatly improved contrast to the common nitrided screw.

 
 
7 . As per customer's demand,we can also supply below:
PVC/PE Film Blowing Screw;

Blow Molding Screw;
PS/PE/PP/ABS Sheet Extrusion Screw;
PE Aluminum Plate;
PPR Pipe Screw;
EVA Extrusion Screw;
HDPE High efficiency Screw;
PET Straps Screw;
XPS/EPE Foamed Screw;
Granulation Screw,Vented single screw etc.

 

 

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