Xi'an XYMCO Magnesium Alloy Materials Co., Ltd |
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Magnesium Pipe AZ80A-F extruded Magnesium Tube AZ80A-T5 Magnesium Alloy Pipe AZ80
Xi'an XYMCO Magnesium Alloy Materials Co., Ltd. (XYMCO) has manufactured magnesium alloy profile from 1995. We have production capacity with 1250 tonne press, 2500 tonne press and 3600 tonne press in house, our subcontract company has the 8000 tonne press and 10000 tonne press so that we can supply our customers big section extrusions.
Our Max. extrusion capacity is as follows:
Round tube: Max. OD600mmx thickness 125mm
Square tube: 430 x 430mm
Flat bar: 920 x 160mm
U-Shape: 800 x 300mm
Rectangular: 700 x 200mm
Available extrusion alloys:
AZ31B, AZ61A, AZ80A, M1A, ZK60A, Pure Magnesium and Custom alloys
Heat treatment is available as per customer’s application.
Specification:
ASTM B107/B107M-13
GB standard
Existing Extrusion Mould of tube:
OD | Wall thickness (mm) |
22 | 1.5 |
22 | 2 |
24.5 | 2 |
25 | 1.5 |
25 | 2 |
25 | 2.5 |
25 | 3 |
25 | 3.5 |
26 | 1.2 |
26 | 1.6 |
27 | 3.5 |
28 | 3 |
28.5 | 3 |
28.6 | 2.5 |
29 | 5 |
38 | 2.65 |
38.1 | 6 |
40 | 1.25 |
44 | 5.5 |
51 | 8 |
64 | 5.6 |
69 | 6 |
70 | 4 |
75 | 6.5 |
104 | 4.5 |
50 | 5 |
30 | 3 |
42 | 5 |
45 | 13.5 |
34.9 | 1.25 |
20 | 1.5 |
36 | 2.5 |
38 | 2.5 |
38.1 | 6 |
38.1 | 1.8 |
40 | 3.25 |
40 | 4 |
42 | 4 |
42 | 6 |
44 | 1.25 |
44 | 1.8 |
44.5 | 2 |
45 | 2 |
50 | 2 |
50.8 | 1.48 |
50.8 | 1.65 |
51 | 2 |
9 | 1 |
10.4 | 1 |
10.4 | 2.4 |
13.2 | 1 |
13.5 | 1.25 |
16 | 1 |
19 | 1.2 |
22 | 1.2 |
22 | 2 |
145 | 7 |
65 | 15 |
170 | 20 |
132 | 14.5 |
The process for extruding magnesium wrought material is almost the same as the process for extruding aluminium materials. Most common is direct extrusion without a lubricant. Cylindrical ingots are heated to 300-400 degrees Celsius (depending on the used alloy) and pressed through dies with manifold cross- sections. This procedure ensures a clean metallic surface and non-porous microstructures that are really important for high-tech materials and special requirements.
The maximum extrusion speed depends on the alloy that’s been used
and defines the price. The alloy AZ 31 is easier for extrusion, and
the most difficult alloys are for example AZ 80 and ZK 60 The
extrusion speed is sometimes more than ten times slower for these
alloys.
The special shapes and cross-sections of the magnesium extrusions
can be designed with considerable freedom. Extruded shapes are
separated into solid and hollow profiles according to the
complexity factors and the cross-sections. Full rods, flat bars and
shapes without embedded planes belong to the first type, while
hollow profiles include one or more completely enclosed cavity or
bay region.
The minimum wall thickness is determined by the alloy and form of
the profile. For small or medium size profiles in alloy AZ31 the
minimum wall thickness is about 1 mm. Wall thickness in multiple
walls with bosses, flanges, ribs, slits and indentations can be
incorporated into a new designed product to maximize the mechanical
properties.
With some of the alloys it’s possible to extrude magnesium on the
standard dies that are normally used for aluminium extrusions with
a small correction to the die. Because of this there is a wide
range of standard profiles (for example flat/angle/rectangular
–square and round tubes/ U-shape/H-shape etcetera) that can be
extruded without big investments in new dies. The second added
value for the customer is that for new designed profiles, he only
needs to invest in one single die for extruding profiles in
aluminium and magnesium.
After extrusion there are several steps necessary before the
extruded profile can be used for constructional components with the
required strength for example stretching and special heat
treatment.
Application of Magnesium extrusions:
The special characteristics of magnesium such as its light weight and damping capacity make it a material that is readily used in several different applications.
Automotive
Engine blocks | Steering column parts | Seat components |
Bed plates | Brake and pedal brackets | Roof panels |
Transmission houses | Airbag retainers | Fuel tank covers |
Transfer cases | Radio frames + heatsinks | Engine hoods |
Head covers | Radio covers | Rear deck lids |
Oil pans | Mirror brackets | Full magnesium doors |
Knee bolsters | Door handles | Wheels |
Steering wheels | Front ends | Radiator supports |
Luggage frames | Suit cases | Tennis rackets |
Bicycle frames | Camping equipment | Snowshoes |
Mountain bike frames | Eyewear frames | Bull floats |
Cellular phones | Multi-media housings | Camcorders |
Antenna housing | Camera Housings | Electric shavers |
Loudspeaker frames | Projector frames | Printers |
Laptop Housings | Batteries | Headphones |
Train Seats | Aviation components | Turbine engines |
Truss constructions | Cargo floors | Powertools |
Chain saws | Concrete trowels | Wall saws |
Ladders | Scaffoldings | Shelves |
Our Services:
1. Small order quantity available
2. Professional engineering team and sales team
3. Payment: T/T & Western Union
4. OEM/ODM Supporttable
5. Free samples provided
6. Competitive price and high quality
FAQ:
1. Q: Are you a factory or trading company?
A: We are direct manufacturer located in Xi'an, Shaanxi province,
and have our equipment!
2. Q: Are your products customized?
A: Yes,the products in the website are only the common type or the
previous types, we can supply the new products according to your
requirements or drawings.
3. I do not know how to use your product ?
Do not worry ! We can supply technical guidance together with
products.
4. Q: How can I get some samples?
A: Several samples are freely offered for buidling the business
long-term relationships and letting our customers believing the
quality of our products.