Prototype Casting Small Metal Parts , Lost Wax Designed Precision Castings

Part Name: Inlet Cast Cone Car Exhaust Parts with lost wax process 1.4509

Prototype casting manufacturing is the process of producing prototype parts using casting methods. It allows for the creation of functional prototypes that closely resemble the final production parts in terms of material, dimensions, and surface finish. The goal of prototype casting is to test and validate the design, fit, and functionality of a part before mass production.

Prototype casting manufacturing allows designers and engineers to validate their designs and make necessary adjustments before committing to mass production tooling. It provides an opportunity to assess the feasibility, performance, and manufacturing requirements of the part, ultimately helping to reduce costs and ensure a successful transition to full-scale production.

Specifications:

Competitive Advantage: 

   For catalytic converters commercial vehicles we are producing iron cast and machined inlet

   cones which are welded directly onto the converter. All components are leak tested to secure

   no leakage of gas.  We had use the fourth axis machine center to machine and keep all the

    position tolerances in one time.

3 . Manifold in and outlet flanges :For a premium brand car maker we are producing stainless

     steel investment cast and machined manifold in- and outlet flanges.

4 . Bearing rings for commercial vehicles

5: The thin thickness is 2mm

6:  Roughness:Ra3.2 to 6.3

Product Description:

1. Technique: Precision casting, Investment casting, Lost wax casting, Stainless steel precision casting

2: Process flow:Wax Injection--Make Wax pattern and repair--Inspection--Shell Making--De-waxing--Roasting Shell and Melting Steel--Composition Inspection--Pouring--De shelling--Cutting and Grinding the pouring gate--Inspection--Heat treatment--Shotblasting--Machining--Anti-Corrosion--Final Inspection--Shipping

Our invertment precision casting

Process flow:
Wax Injection--Make Wax pattern and repair--Inspection--Shell Making--De-waxing--Roasting Shell and Melting Steel--Composition Inspection--Pouring--De shelling--Cutting and Grinding the pouring gate--Inspection--Heat treatment--Shotblasting--Machining--Anti-Corrosion--Final Inspection--Shipping

Precision Casting Part Packing

Our Company

Our Precision Casting Manufacturing Process