glass bottles of beer filling and capping machine
This machine is mainly used for the filling and sealing of glass
bottles.
Customer: Carlsberg, Yanjing Beer, Huarun Snow Beer etc.
Throughput
Minimum speed: 6000bph
Maximum speed: 50000bph
Equipment main technical features:
By the built-in mechanical valve spool, applicable to carbon
dioxide as the replacement pressure plus two vacuum filling
process. In the filling process in beer and air contact, ensure the
filling of bottled beer has a higher carbon content and low oxygen
content, no bottle no vacuum.
The configuration of high pressure induced bubble device imported
excitation bubble pump, double excitation bubble head design,
according to the filling speed automatic selection induced bubble
head to complete the bubble induced using 80 ~ 85 DEG C sterile
water of the filling into the front gland beer high-pressure shock
bubble induced bubble pressure according to need manual adjustment.
The filling cylinder of liquid level detection using two continuous
type float liquid level detection device, at the same time, the
filling cylinder pressure detection signal is used as a feedforward
control, through the accurate calculation of PLC, automatic control
into the main fluid valve liquid inlet in continuous, uniform work,
to ensure that the cylinder of liquid in the filling process
consistent.
The filling cylinder pressure control, smooth intake and exhaust
through changes in the jar on the top of the pressure sensor
detecting an in cylinder pressure, using a belt positioner of angle
seat valve, through the PLC program control, in cylinder pressure,
to ensure that the pressure in the cylinder filling to achieve a
relative balance, the pressure fluctuation is always in the control
range (filling cylinder pressure according to the requirements of
the user set, pressure sensor and angle seat valve use imported
products)
The guide of the double guide rod centering cover, stable and
reliable bottles.
By the multi nozzle broken bottle washing device, in the salt air
and wine filling burst bottles, wine valve automatically closes and
flushing device automatic cleaning cylinder, filling valve tray.
The cantilever lift cylinder structure, to avoid the destruction of
broken bottle cylinder.
The jar and cover head with automatic lifting function, in order to
adapt to the bottle design allowable height.
The transmission part is provided with automatic lubricating grease
lubricating device, according to the need of automatic timing,
quantitative lubrication points of each oil supply.
The configuration of the vacuum pump and circulating water
temperature control device, a control valve of the vacuum bottle.
The capping head has overload protection device, when the bottle is
over high, automatic unloading, to prevent broken bottles. The
material used for advanced flip flip device, automatic control, can
realize the full stop sorting wheel and a lack of cover cover stop
host.
The hopper uses magnetic stainless steel hopper, sorting, under
cover, cover by the magnetic force transmission, the lower cover
amount chase smooth and not easy to deform. According to the speed
of the main engine to adjust the mixing number and the amount of
the next.
The main drive system adopts hanging type helical gears, continuous
operation, accurate.
The working bedplate design for roof type cleaning platen, easy to
clean; around the bedplate of the tank design, centralized
collection of spray water and cleaning water, ensure the working
environment clean.
The cursive line, CIP cleaning pipeline, road of the spray water
pipe, pumping vacuum pipeline, induced bubble pipe are concentrated
for a pipeline workstation design, easy operation, convenient
adjustment, simple cleaning, machine layout more neatly.
The man-machine interface display machine running status, fault
points and fault properties.
The machine adopts PLC control. When the normal operation,
according to the filling of the bottle filling the bottle,
according to set the program automatically choose to accelerate -
uniform speed - slow running, into the bottle, no bottle no open,
no cover, automatic flushing, filling speed, filling bottle number
statistics, under the cover of the automatic opening and stopping,
the main drive variable frequency speed control, and import and
export bottles.
The key parts of the machine and the main components are imported,
electricity and gas.
