Fully Automatic High Voltage Cable Stripping Machine Cable Manufacturing Equipment

Fully Automatic High Voltage Cable Stripping Machine Cable Manufacturing Equipment

Flexible modular configuration creates a platform for multiple processing stations integration. Kylin series machine could fulfill functions of cable pre-feeding, inner/outer insulation stripping, terminal crimping, ferrules assembly & crimping, foil stripping, shield cutting/flipping, seal & caps assembly and connector insertion based on HV cable harness processing requirements.

PLC control system and the full servo motor drive mechanical structure. Ultra precision, adjustable smallest unit to 0.01mm.

Humanization HMI design. Extensive database for saving multiple product processing parameters. Easy changeover by switching the saved product code. All modular functional station and QC devices parameters are integrated within one system. Commissioning & operating friendly.

Every machine loaded with Linquan signature self-developed CFM (Crimping force monitoring) and CCD visual inspection system. Real-time monitoring each producing process. Ensuring machine’s stable performance while keeping incredible PPH.

Technical Parameters

 
 
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.
 

 
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network.
The quality data from the production process is saved for each wire harness and traceability is guaranteed
at all times.

 
Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

 
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed
data reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to
customers need.
The equipment is modular and can be matched according to product types.

 
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core
wire splay, Half packing of insulation layer and provide alarm.
 
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
 
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

 
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision

 
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

 
Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
 
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.

 
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to complete the finished product