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Electric power Automated Assembly Line for Workshop with Double Face Conveyor Belt
Assembly line editing
Assembly line refers to the production line that the workpiece is
continuously and evenly passed through a series of assembly
workstations at a certain rate, and the corresponding assembly work
is completed at the assembly workstations according to certain
requirements. [1]
Assembly line is an effective combination of human and machine. It
fully embodies the flexibility of the equipment. It combines the
transportation system, the traveling fixture, the online special
machine and the testing equipment to meet the assembly requirements
of many varieties of products. The transmission mode of assembly
line has synchronous transmission / (mandatory) or non synchronous
transmission / (flexible). According to the selection of
configuration, manual assembly or semi automatic assembly can be
realized. Assembly line is indispensable in the mass production of
enterprises.
The effective combination of human and machine fully reflects the
flexibility of the equipment and the assembly line.
Catalog
The concept of 1 assembly line
Wiring balance
Wiring rhythm
2 assembly line layout
Equipment
Product
Production mode
Distribution line logistics and transportation
Warehousing and auxiliary facilities
Building structure
Variability in layout
The form of 3 assembly line
Concept editing of assembly line
Assembly line balance
The balance of assembly line is to balance the balance between
personnel or machines, so that the output of assembly line can be
achieved.
assembly line
assembly line
In order to reach the required level. The problem of assembly line
balance is associated with the planning of facilities. The balance
of assembly line directly affects the productivity of the
manufacturing system.
Assembly line balancing is a problem associated with facility
planning. The total amount of work to be completed by a workstation
is consistent with the total number of basic working units
allocated to the workstation. The problem of assembly line
balancing is to assign all the basic work units to each
workstation, so that each workstation is in a busy state during the
beat (that is, the interval between two adjacent products through
the end of the assembly line), and the maximum amount of operation
is completed, so that the workstations' unworked time (idle time)
is the least.
The balance of assembly lines is an important issue in the design
and management of assembly lines, because the balance of the
assembly lines directly affects the productivity of the
manufacturing system. In the past few decades, a lot of research
has been done on the balance of assembly lines, and a great deal of
theoretical results have been obtained.
Assembly line beat
The so-called assembly line rhythm refers to the continuous
production of two identical products on the assembly line.
R= planned effective working hours / planned output
Assembly line layout editing
The layout of the assembly line should be meticulous. Otherwise,
the well designed products, expensive equipment and good sales will
be destroyed in the poor assembly line layout. At the same time,
assembly line layout should be combined with modern management, and
how to manage it should be considered. Some advanced management
methods are directly related to assembly line layout.
equipment
The selection of assembly line equipment is determined according to
the technical requirements of the product and the assembly process.
Proper selection of process equipment and tooling for assembly line
can not only increase production efficiency, reduce manufacturing
cost, but also rationalize assembly line layout process. The
problems to be considered when selecting assembly line equipment
include: product production program, product quality requirement,
equipment advanced, equipment reliability, equipment price;
product
Product structure and assembly process design is the first
consideration in assembly line layout. Analyzing and studying the
product structure and putting forward suggestions for improving the
product structure can greatly simplify the production process of
the assembly line.
Mode of production
The mode of production is an aspect of the assembly line
arrangement. It is necessary to define the following points: the
production program; the working system, the working schedule and
the working time of each class; the production line type, the
automatic line or the assembly line production, the single machine
production or the cluster production, the management mode, is
required. Refers to ensuring the management method, system and
regulations stipulated in production.
Assembly line logistics and transportation
Material flow is done through transportation. Material
transportation is essential in factories. We should choose an
economical and reasonable mode of transportation. It can be
concluded that the movement of the material depends on its
production factors. The assembly line arrangement must ensure that
the transport distance of the material flow is shortest, and always
goes to the end flow of the product assembly line and establishes
the control system to ensure the flow of the material.
Warehousing and auxiliary facilities
The material flow always flows to the end of the assembly process,
but whenever the material is interrupted, the production will stop.
Therefore, a certain amount of reserve is needed to ensure the flow
of material flow on the assembly line, which is economic and
reasonable in maintaining the capacity of production and balancing
the process. In addition, auxiliary equipment plays an important
role in providing maintenance and service for production.