Battery Impact Testing Machine for Lithium Batteries and Battery Packs

Battery Impact Testing Machine.

1. Purpose / principle:
The test sample battery shall be placed on a flat surface, and a rod with a diameter of 15.8 ± 0.2mm (5/8 inch) shall be placed crosswise on the center of the sample. A 9.1kg or 10kg weight is dropped onto the sample from a certain height (610mm or 1000mm). When a cylindrical or rectangular battery is subjected to an impact test, its longitudinal axis should be parallel to the plane and perpendicular to the longitudinal axis of the steel column. The longest axis of the rectangular battery is perpendicular to the steel column, and the largest surface is perpendicular to the impact direction. Each battery receives only one impact test.

2.Test standard:

UL1642, UL 2054 "lithium battery standard"
UN38.3 Standard Test Regulations for Lithium Batteries and Battery Packs
IEC62133GB / T 18287-2013 "General Specification for Lithium-Ion Batteries for Cellular Phones-Heavy Object Shock Test"
GB 31241-2014 "Safety requirements for lithium-ion batteries and battery packs for portable electronic products"
GB-31241-2014 "Safety requirements for lithium-ion batteries and battery packs for portable electronic products"
QB / T2502 "General Specification for Lithium-Ion Batteries"

1) Falling ball weight: 9.1kg ± 0.46kg (20 ± 1 pound) and 10kg
2) Impact height: 610 mm and 1000 mm (limit position can be freely adjusted) Test maximum height of 1000 mm.
3), height display: display through the altimeter, accurate to 1mm
4) Impact method: The falling ball is lifted to a certain height and released, and the falling ball falls freely in the vertical direction without tilting or shaking;
5) Horizontal bar: 15.8 ± 0.2mm (5/8 inch) steel rod
6) Material of inner box: SUS # 304 stainless steel plate, thickness 1mm, iron-fluoride adhesive tape is attached to 1/3, high temperature resistance, corrosion resistance, insulation easy to clean
7) Material of outer box: cold-rolled plate baking paint, thickness 1.5mm
8) Exhaust vent: located on the back of the cabinet, 120mm diameter, 110mm diameter exhaust guide tube, convenient to connect laboratory high-power exhaust fan;
9) Remote control distance between controller and test box: 10m
10) Maximum measurable battery size: 1000 * 600 * 500mm
11) Box door: single-door double-layer door, open tempered glass observation window, cold-handle door lock, box door with silicone foam pressing bar
12) Up and down impact surface: stainless steel plate
13) Visual window: 300mm * 300mm
14) Use power: 1∮, AC220V, 3A
15) Power supply: 700W
16), weight (about): about 250kg
17) Volume (approx.): 700X800X1650mm (length X width X height, without controller)

Specification
 

Introduction

Testing battery sample should be placed on a flat surface and place a bar with a diameter of 15.8mm (5/8 inch) across the central position of the sample. A weight of 9.1kg or 10kg±0.46kg (20±1lbs) falls on the sample from a height of 1000±25mm.
 

Feature:

1.Dual rail structure that protects the tester if sudden power supply cut-off but the impact weight won’t drop;

2.Impact weights can be changed over, mounting, dismantling in an easy way that provides an excellent solution to treat the error due to secondary impacts and improve the test accuracy.

3.The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.

4.Lighting system is designed to observe the internal testing process;

5.Height can be display in a digital way with controllable height from 25-1000mm.

6.Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.

7.Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.

FAQ

1. Do you offer after-sales service? How can I ask for that? And how about the warranty?

Every machine from our factory has a 14-month warranty after shipment. Generally, we offer 12 months for the FREE maintenance, while considering of sea transportation, we can extend 2 months for our customers.

If your machine doesn’t work, you can send E-mail to us and we will try our best to find the problem by email or skype video chat if neccesary. After confirmation of the problem, we can send you new spare parts or provide on-site repair.

2. What’s the delivery term?
At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20 working days after deposit receipt. If you are in urgent need, we can consider making a special arrangement for you.

3. Do you accept customization service? Can I have my logo on the machine?
Yes, of course. We can not only offer standard machines, but also customized

machines according to your requirements. And we can also put your logo on the machine.

4. How to install and use the product?
We will send you operating instructions, English video by Email. Or you can download on our officail website directly.

Most of our machine is shipped with a whole part, which means it is already installed, all you need to do is to connect the power cable and start to use. And if possible, we can also install your machine at site.