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OEM ODM Design Ceramic Tunnel Kiln Energy Savings

Jiangsu Qianjin Furnace Industry Equipment Co.,Ltd

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Address: NO.12 ZHENZE NORTH ROAD,XINZHUANG INDUSTRIAL PARK,YIXING CITY ,JIANGSU PROVINCE

Contact name:Carrie Pu

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OEM ODM Design Ceramic Tunnel Kiln Energy Savings

Country/Region china
City & Province jiangsu
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Product Details

OEM ODM Design Ceramic Tunnel Kiln Energy Savings

1﹑Application

The Tunnel Kiln is a firing kiln that is constructed on-site and operates by transporting products on kiln cars through the furnace. It delivers labor and energy savings and can reduce the amounts of fuel used and amounts of CO2 emitted.

 

2﹑Technical specification

ItemunitQSD Gas Tunnel kiln series
  QSD 26 metersQSD 48 metersQSD 78meters
Chamber sizemm26000*1500*6004848000*1500*8007878000*1800*600
Kiln car size(L*W)mm1200*6001200*12001500*1500
Design temperature170013001100
Working temperature≤1600≤1250≤1050

Number of spray guns

PCS244060

Number of temperature zones

PCS51015

Temperature uniformity

±8±9±12.5
Temperature fluctuation in constant temperature zone±2±2±2
Thermocouple graduation number BSK
Control methodAutomatic or manual temperature control, fan frequency conversion control
Cart formHydraulic trolley
Applicable materialceramics, refractory materials, powder or granular materials, etc.
Lining materialHeavy or light refractory bricks
Gas sourcegas

 

3﹑Advantage

1. Continuous production, short cycle, large output, and high quality.

2. Using the countercurrent principle to work, so the heat utilization rate is high, fuel economy, because the heat retention and waste heat utilization are very good, so the fuel is very economical, which can save fuel by about 50-60% compared with the downdraft kiln.

3. The firing time is shortened. Compared with ordinary large kilns, it takes 3-5 days from loading to emptying, while tunnel kilns can be completed in about 20 hours.

4. Save labor. Not only is it easy to operate during firing, but the kiln loading and unloading operations are carried out outside the kiln, which is also very convenient, improves the working conditions of the operators, and reduces labor intensity.

5. Improve quality. The temperature of the three parts of the preheating zone, firing zone, and cooling zone is often kept within a certain range, and it is easy to grasp the firing law, so the quality is also good and the damage rate is low.

6. The kiln and kiln furniture are durable. Because the kiln is not affected by rapid cooling and rapid heating, the service life of the kiln body is long, and it is generally repaired once every 5-7 years.

 

4﹑Package and shipment

We will well pack the goods based on the kinds of furnaces and customer's requirements.

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