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TBM Cutter Rings Cutting Rings

Jiangsu Liangyi Co.,Limited
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Address: Chengchang Industrial Park,Huangtu Town,Jiangyin City,Jiangsu Province,China

Contact name:Antonio Zhou

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Jiangsu Liangyi Co.,Limited

TBM Cutter Rings Cutting Rings

Country/Region china
City & Province jiangsu
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Product Details

We are professionals
TBM Cutter Rings Cutting Rings  factory from china


TBM cutter rings are key section of TBM disc cutters. TBM cutter rings should have perfect balance between hardness and toughness. We manufacture heavy-duty cutter rings and TCI cutter rings.

Heavy-duty cutter rings are forged alloy tool steel with specially heat-treated to HRC54-58 with ideal balance between hardness and toughness, suit soil to hard rock. TCI cutter rings are inserted with tungsten carbide tips and coated wear resistance material, so they have high wear resistance and suit very abrasive ground.
Cutter rings are manufactured in ideal profile and tip width according to ground conditions in order to get high excavating efficiency.
Cutter rings can be interchanged completely with Herrenknecht, Palmieri, Robbins, Mitsubishi and Wirth cutter rings.
You are currently browsing our twin disc cutters. We also manufacture other TBM disc cutters, TBM cutter disks, TBM cutter tools, roller disc cutters, rolling disc cutters, RCD roller cutters, raise boring cutters, tricone bits and diamond rock bits.

Our cutter rings are produced from standard steel, heavy duty steel and H13 tool steel with standard profile or hard faced profile in different hardness to accommodate various geological conditions such as sandstone, conglomerates, limestone, marble, quartzite, basalt, diorite and granite.
They are apply to the sand limestone, dolomite, kimestone, condensate, such as granite from soft rock to hard rock, all rocks. And they are suitable for Herrenknecht, Mitsubishi, Wirth, Komatsu, Robbins tunnel boring machines, we also can produce according to customers drawings or samples
It could be devided into single disc cutter , double disc cutter , multiple disc cutter . Its outer cutter rings could be devided into standard cutter ring , wide disc cutter ring , heavy duty cutter ring , surface overlaying welding cutter ring , cutter ring with carbide button etc .

Its cutter rings material could be choosed according to tunnel working condition
TBM cutter rings must be highly wear resistant and robust because they serve as the key excavation component. 

Standard cutter rings are forged with alloy tool steel and heat-treated to HRC56-58 with an ideal balance between hardness and toughness, making them suitable for soft ground to mixed ground.
Heavy duty cutter rings are forged with alloy tool steel and particularly heat-treated to HRC57-59 with an ideal balance between hardness and toughness to avoid curling and fracturing, so they are suitable for hard rock and abrasive rock.
TCI cutter rings are inserted with tungsten carbide tips and suitable for abrasive but not hard ground. The undulating nature of the TCI would help the cutter to rotate in the low strength but abrasive rock, and avoid flat spotting.
The cutter rings are manufactured with ideal profile and tip width, usually 13mm to 25mm depending on ground conditions, in order to achieve high excavating efficiency and long lifetime.
Our TBM cutter rings can be interchanged completely with Herrenknecht, Palmieri, Robbins, and Wirth cutter rings.

 

Forged ratio:

 

no less than 4:1

 

Technical Data:

 

According to the customer's requirement of Chemical Composition, Physical Properties and Mechanical Testing

 

Test:

 

Ultrasonic test according to SEP 1921-84 G3 C/c

 

Certificate of Quality

 

in addition the normal terms, production process, the mechanical property forged ratio, UT test result, Grain size, heat treatment methods and the sample of is shown on the Certificate of Quality

 

Marking:

 

Grade, heat NO. length will be stamped one each bar with required color

 

Payment:

 

30% advance by TT; Balance pay before the shipment against shipping documents or irrevocable LC at sight

 

 

 

  • Certification:
    ISO 9001:2008, PED Certificate,API, TUVRheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA, Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);
  •  Forging & Heat Treatment Equipment List

    Name & Description

    Forging Handling Capacities 

      Quantity

    3150 Tons Free Forging Hydraulic Press

    Max. Single Forging in 28 Tons

    5000mm Diameter Rolling Forging Machine  

    Max. Single Forging in 16 Tons

    1

    8 Tons Free Forging Hummer

    Max. Single Forging in 7.5 Tons 

    1

    6 Tons Free Forging Hummer

    Max. Single Forging in 5.5 Tons 

    1

    Tons Free Forging Hummer

    Max. Single Forging in 4.5 Tons 

    1

    60 Tons Forging Handling Operator  

    Max. Single Forging in 45 Tons  

    1

    10 Tons Forging Handling Operator 

    Max. Single Forging in 7.5 Tons   

    1

    80 Tons Crane

    Max. Single Ingot in 80 Tons 

    60/30 Tons Crane

    Max. Single Ingot in 60 Tons 

    1

    30/10 Tons Crane

    30/10 Tons 

    4

    Trolley Heat Furnace

    5000*1500*1200 mm  

    3

    Trolley Heat Furnace

    8000*2000*1600 mm  

    Trolley Heat Furnace

    6500*1500*1200 mm  

    3

    Vertical Heat Furnace

    Ø2500*10000 mm

    2

      Total Forging Equipment Quantity

    24          

     

 

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