EN39B(AS X9315,15NiCrMo16-5,835M15,SNCM 815,,JIS G4103)Forged Forging DTH Hammer Drill Bits Body Bodies In Drilling Tool

We are professional EN39B(AS X9315,15NiCrMo16-5,835M15,SNCM 815,,JIS G4103)Forged Forging DTH Hammer Drill Bits Body Bodies In Drilling Tool factory from china

EN39B is a 4 1/4% Nickel Chromium Molybdenum carburising steel, generally supplied annealed to HB 277 max. Carburised and heat treated it develops a hard wear resistant case of about Rc 6-63 and a tough strong core with a typical tensile strength range 1000-1400MPa, in small to quite large sections.

Forging
Heat to 1150°C and hold until uniform. Minimum forging temperature 900°C. Cool in ashes, warm dry lime or sand.Note: Soaking time at forging temperature should be as short as possible to avoid heavy scaling and excessive grain growth.
Heat Treatment
Annealing
Heat to 830oC - 850oC, hold until temperature is uniform throughout the section and cool in furnace.
Normalising
Heat to 900°C - 930°C, Cool in still air
Temper at 640°C - 660°C Cool in still air

For optimum machinability

Stress Relieving
Heat to 600°C - 650°CCool in furnace to 450°C and air cool
Carburizing
Pack, salt or gas carburize at 900oC - 950oC, holding for sufficient time to develop the required case depth and carbon content, followed by a suitable hardening and tempering cycle to optimise case and core properties.
Refining & Hardening
Core Refine
Slow cool from carburizing temperature and re-heat to 850oC - 880oC, hold until temperature is uniform throughout the section, quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150oC - 250oC, followed by air cool.
Case Hardening
Following core refining, re-heat to 760oC - 800oC, hold until temperature is uniform throughout the section, and quench in oil.Temper immediately while still hand warm.
Single Refine*
Direct Quench: Cool from carburizing temperature to 810 oC - 830 oC, hold until temperature is uniform throughout the section. Quench as required in water, oil or air cool. Alternatively quench in salt bath held at 150 oC - 250 oC, followed by air cool and temper immediately.
Or: Cool from carburizing temperature to room temperature, re-heat to 810 oC - 830 oC and hold until temperature is uniform throughout the section and quench or air cool as previous. Temper immediately.
Note: When air cooling large sections a uniform fan cooling is recommended, especially when direct cooling from carburizing temperature.
*Suitable for fine grained steels only.
Tempering
Heat to 150oC - 200oC as required, hold until temperature is uniform throughout the section, soak for 1 - 2 hours per 25 mm of section, and cool in still air.N.B.Tempering will improve the toughness of both case and core, with only a slight reduction in core strength and case hardness. It will also reduce the susceptibility of the case to grinding cracks.
Welding
EN39B is readily weldable in the annealed condition with correct procedure, but welding in the case hardened or through condition is not recommended.
Welding Procedure
Low hydrogen electrodes recommended. Pre-heat at 250°C - 350°C and maintain during welding. Cool slowly in ashes, warm dry lime or sand etc, followed when possible with a stress relieve.

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   Forging & Heat Treatment Equipment List

  Name & Description	Forging Handling Capacities	Quantity
  3150 Tons Free Forging Hydraulic Press	Max. Single Forging in 28 Tons	1
  5000mm Diameter Rolling Forging Machine	Max. Single Forging in 16 Tons	1
  8 Tons Free Forging Hummer	Max. Single Forging in 7.5 Tons	1
  6 Tons Free Forging Hummer	Max. Single Forging in 5.5 Tons	1
  5 Tons Free Forging Hummer	Max. Single Forging in 4.5 Tons	1
  60 Tons Forging Handling Operator	Max. Single Forging in 45 Tons	1
  10 Tons Forging Handling Operator	Max. Single Forging in 7.5 Tons	1
  80 Tons Crane	Max. Single Ingot in 80 Tons	1
  60/30 Tons Crane	Max. Single Ingot in 60 Tons	1
  30/10 Tons Crane	30/10 Tons	4
  Trolley Heat Furnace	5000*1500*1200 mm	3
  Trolley Heat Furnace	8000*2000*1600 mm	3
  Trolley Heat Furnace	6500*1500*1200 mm	3
  Vertical Heat Furnace	Ø2500*10000 mm	2
  Total Forging Equipment Quantity		24