Active Member
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[China]
Address: Economic development zone ,Zhangjiagang city, Jiangsu Province CHINA
Contact name:James
ZHANGJIAGANG FLAME MACHINERY CO.,LTD. |
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1. Introduction of Product
Application: | Rubber | Feature: | High Tenacity |
Product Name: | Rubber Calender Machine | Roller Number: | 4 Rollers |
Driving Motor: | Variable-frequency Motor | Roller Material: | 1#, 2#, 3#, 4# is Alloy Chilled Cast Iron |
2. Quick Detail:
It is used for calendering of rubber, fabric frictioning and coating,sheeting and composite of rubber.
Two rollers-five rolers, diameter Ø160-Ø700mm; Length 300-2500mm.
I type, r type, s type.
3. Description:
1) There are many speeds and speed ratios available, which can satisfy most customer's formula and processing requirements.
2) Frame and base, looking very nice, are welded and treated by annealing for stress relieving.
3) The calender is equipped with rolling bearings.
4) The roller is made of chilled cast iron alloy(LTG-H), equipped with rotating joint. Its surface finish is over Ra 0.8, bored and drilled rollers are optional.
5) Full range of bending deflections is optional including crown roller, inflection and acis crossing roller.
6) Different control systems are available to customers, including bus-mastering system, PLC control system and general control system.
7) The flexible design system can satisfy customers' special design requirements within the shortest time.
8) Can as per customer requirements, equip various accessories, composing combined product line.
4. Applications:
The four-roll calender to be mainly used for single-face and double-face coating of carcass and canvas and continuous production of rubber sheet.
Thickness of sheet 0.3 – 6 mm is preferable
Max width of product 1200mm.
5. Specifications:
Type | XY-3Γ230ｘ630 | XY-3Γ252ｘ720 | XY-3Γ360ｘ1120 | XY-3Γ400ｘ1400 | XY-3Γ450ｘ1500 | XY-3Γ610ｘ1730 | XY-3Γ710ｘ2130 | XY-3Γ810ｘ2430 |
Roll Diameter(mm) | 230 | 252 | 360 | 400 | 450 | 610 | 710 | 810 |
The length of the roll surface(mm) | 630 | 720 | 1120 | 1400 | 1500 | 1730 | 2130 | 2430 |
Roll ratio | 1:1:1 1:1.2:1 |
1:1:1 | 1:1:1 0.733:1:1 0.733:1:0.733 | 1:1:1 1:1.383:1.383 1:1.383:1 | 1:1:1 1:1.5:1 | 1:1:1 1:1.4:1 |
1:1:1 | 1:1:1 1:1.5:1 |
The roll speed(m/min) | 0.8-8 | 2-16 | 3-20 | 3-26 | 3-26 | 6-54 | 8-50 | 2-20 |
Pitch Range(mm) | 0-7 | 0-10 | 0-10 | 0-10 | 0-10 | 0-20 | 0-20 | 0.5-25 |
Products minimum thickness(mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.5 |
Product Width(mm) | 500 | 550 | 1000 | 1200 | 1400 | 1500 | 1900 | 2150 |
Motor Power(KW) | 7.5 | 22 | 55 | 55 | 75 | 132 | 185 | 220 |
Weight(KG) | 2600 | 5500 | 16000 | 17500 | 19000 | 52000 | 67000 | 94000 |
Type | XY-4Γ230ｘ630 | XY-4Γ360ｘ1120 | XY-4Γ400ｘ1400 | XY-4Γ450ｘ1500 | XY-4Γ610ｘ1730 | XY-4Γ710ｘ2130 | XY-4Γ810ｘ2430 |
Roll Diameter(mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
The length of the roll surface(mm) | 630 | 1120 | 1400 | 1500 | 1730 | 2130 | 2430 |
Roll ratio | 1:1:1:1 | 0.733:1:1:0.73 | 1:1.383:1.383:1 | 1:1.5:1.51 | 1:1.4:1.4:1.4 1:1.4:1.4:1 | 1:1.5:1.5:1 | 1:1.5:1.5:1 |
line speed of middle roller(m/min) | 2.1-21 | 2-20 | 3-26 | 3-26 | 8-50 | 3-30 | 2-20 |
Adjusting range(mm) | 0-10 | 0-10 | 0-10 | 0-10 | 0-20 | 0-20 | 0.5-25 |
Min.Thickness of Products(mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.5 |
Width of product(mm) | 500 | 1000 | 1200 | 1300 | 1500 | 1900 | 2150 |
Motor power(KW) | 15 | 55 | 75 | 110 | 160 | 185 | 280 |
Weight(KG) | 4800 | 15000 | 18500 | 33000 | 62000 | 100000 | 126000 |
6. Competitive Advantage:
a. Tailored structure, easy to operate and install.
b. The speed reducer is the hard-tooth surface gear reducer of class 6 precision, which has long service life and low noise.
c. Perfect emergency stop device can ensure the safety of person and equipment.
d. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil.
e. Friction gear with single output axle herringbone gear, rotating stably. Speed ratio can be adjusted by shifting keys.
f. Driving structure with single output axis takes the place of big
and small driving gears.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
This sysytem is composed of four-rollers calender,
multiple-roller lead device and auxiliary cooling machine
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by
T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before
shipment
(2) Overseas Commissioning and charges one or two
technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the
customer requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and
communication
(3) The allowance for the technicians is USD 80 per
day for one person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers,
and we suggest that customers should buy the
spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings
are provided.
