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Durability Banbury mixer for mixing of big quantity plastic and rubber material

ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
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Address: Economic development zone ,Zhangjiagang city, Jiangsu Province CHINA

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ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

Durability Banbury mixer for mixing of big quantity plastic and rubber material

Country/Region china
City & Province jiangsu
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Product Details

1. Introduction of Product

Banbury mixer is the best machine for mixing of big quantity plastic and rubber material

Name

Banbury Mixer

Heating Way

Oil Or Steam

Type

Drop door Or Internal

Feature

It is mainly used for plasticizing, mixing and final mixing the stock

rotors

Chrome Plated and Alloy Hardfacing Electrodes

Material

Cast Steel

Connect Way

cardan

capacity

120-150 Kg/batch

Certificate

CE

 

 

2. Description:

      1 Mixing volume of mixing cabinet         ………100L…

2 Main motor power: 220KW, 8P, AC, Siemens brand

3 Rear rotor speed: 42 rpm

4 Ratio of front and rear rotor speed: 1:1.15

5 Discharge type: downward

6 Colling type: water

7 rotor shaft: biserial self-aligning roller shaft

8 Electrical control: controlled by PLC, brand of Mitsubishi.

9 the decelerator with hard-facing gear makes it's transmission steady, least noisy and everlasting.

10 Rotor: edges and corners are wearable, welded by welding rod

11 discharge door can be openned when poweroff

12 Contactor: LG brand

13 Equipped with the banbury mixer: hydraulic station,libritorium,DOP oiling device,Electric control cabinet,operating console

  

3. Equipment list

1  main body                                             1 group

2  press hammer and cylinder                  1 group 

3  material feeding device                        1 group   

4  discharge device                                  1 group

5  transmission device                              1 group         

6  electric control device                           1 group    

7  oil pressure and lubricate device          1 group   

8  tubing                                                   1 group

 

4. Applications: 

Banbury mixer has a wide range of applications, including in raw materials, such as raw rubber, synthetic rubber, resin, asphalt, celluiese, PP, PVC or EVA in to even mixed stock! The body and structure of this machine is strong and durable, making it suitable for heavy-duty mixing and refining operation. Dust stop device has been specially designed to effectively prevent leakage of raw materials and other ingredients. Long service life, simple operation, good results, easy maintenance, convenient replacing of worn-out parts, it is an ideal mixing equipment for heavy-duty usage. Two types of discharge door include drop type and the slide door type. This model is the drop door type.

 

5.Main Technical Parameter:

 

 

Project / model    

S-75L         

S-100L        

S-120L        

S-160L         

Total volume of Mixer

75

100

120

160

Rotating speed of rear rotor (r/min)

40

40

40

40

Speed ratio

1:1.17

1:1.17

1:1.17

1:1.17

Main motor power(kw)

160

220

310

355

Weight(t)

20

24

26

26

 

 

 

6. Competitive Advantage:

 1. Used for rubber mixing rubber.

 2. Intermeshing type of rotor.  

 3. Tangential type of rotor.

 4. High efficiency and quality. 
 5. Durability. 
 6. Easy maintenance. 
 7. Low consumption.

 

7. Service:

 

1. Oversea installation guide.

2. Oversea test running

3. Oversea worker training

4. Technical support

5. supply of spare parts

6. Technical operation support

7. Formula and processing support

 

8. Option

The intermediate of the kneading-room is mainly made of alloy steel. Its surface is hard-plated with chromium, beautiful and wear-resisting. In the middle of the alloy steel rotor is a hole which can cool or heat the rotor by oil or vapour(oil heating or vapour heating) The projecting part of the rotor is made of hard alloy with hardened surface, smooth, shining and lasts well. Since we applied the advanced foreign high-tech, we get excellent result in sealing. Discharge door is  actuated by hydraulic rotary actuator, discharges quickly and smoothly.

 

9. Installing & debugging service:

1. After the contract is confirmed, the seller will supply the plan of the workshop, foundation chart and the chart of rubber roller, square axes & all kinds of rollers. All operation manual will be supplied by seller, too.

2. The seller will send 3-4 technical workers to guide installation and debugging for buyer;

3. The buyer should supply the spare pipes and electric wires, and the seller just advices the specification or the model of them.

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