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Alloy chilled cast iron Open Mill for Plastic And Rubber , roll milling machine

ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
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Address: Economic development zone ,Zhangjiagang city, Jiangsu Province CHINA

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ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

Alloy chilled cast iron Open Mill for Plastic And Rubber , roll milling machine

Country/Region china
City & Province jiangsu
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Product Details

1. HS68~76 Alloy chilled cast iron Ø760mm×2800mm Open Type Plastic And Rubber Open Mill

Name

Plastic And Rubber Mixing Mill

Heating Way

Oil Or Cooling water

Type

Open Type

Feature

It is mainly used for plasticizing, calendaring and pressing

Roller

Peripheral Drilled Roll Or Hollow Roller, HS68~76

 

Material

Steel Plate

Connect Way

cardan

capacity

2500-2800 Kg/h

Certificate

ISO,CE

 

2. Quick Detail:

    Rollers is made of alloy chilled cast iron, which has high rigidity and good wearable.

    Temperature control adopts TCU, so temperature control is fast and accurate, and assure the quality of mixing rubber.

     Configure and select machine type according to request.

 

3. Description:

760mm×2800mm Open Type Plastic And Rubber Mixing Mill

1. Technical parameter

  • Speed radio of front/back rolls:1.22:1
  • Rotary speed of front roll:42.65m/min
  • Rotary speed of back roll:34.96m/min
  • Motor power:250kw, 740rpm;
  • Oil heating or water cooling;

2. Main character

  • Adjust equipment for space between 2 rollers, compulsory lubrication;
  • Hard tooth gear box, low noise, long life, cardan shaft drive, with automatic writhe equipment;
  • Emergency stop equipment;

4  Applications:

   It is used in rubber and plastics mixing, warming mixing, sheeting mixing, etc.

1.    PVC Artificial Leather;

2.    PVC film

3.    PVC plastic floor

4.    PVC plastic sheet

5.    Plastic mixer

6.    Rubber mixer

 

5. Specifications:

TECHNICAL SPECIFICATIONS OF MIXING MILL

 

 

 

Type

XK-400

XK-450

XK-560

XK-610

XK-660

XK-760

Roll Diameter(mm)

405

450

560

610

660

760

Working length(mm)

1010

1200

1530

1680

1830

2130

Front Roll Linear Velocity(m/min)

24.93

27.51

36.24

42.5

41.98

52.02

Two Rolls' Speed Ratio

1:1.17

1:1.175

1:1.17

1:1.2

1:1.167

1:1.16

Max.Roll Gap(mm)

50

50

50

50

50

50

Capacity(kg)

25~35

30~50

50~60

90~120

140~160

190~220

Power(kw)

55

75

90

132

220~250

280~320

Weight(t)

10

12

20

25

30

40

 

 

 

 

 

 

 

Type

SK-400

SK-450

SK-560

SK-610

SK-660

SK-760

Roll Diameter(mm)

405

450

560

610

660

760

Working length(mm)

1010

1200

1680

1830

2130

2800

Front Roll Linear Velocity(m/min)

24.93

27.51

36.24

42.5

41.98

52.02

Two Rolls' Speed Ratio

1:1.17

1:1.175

1:1.17

1:1.2

1:1.167

1:1.16

Max.Roll Gap(mm)

50

50

50

50

50

50

Capacity(kg)

18~25

25~35

35~50

90~120

140~160

190~220

Power(kw)

55

55

75

90

132

185

Weight(t)

10

12

20

25

30

40

 

6. Competitive Advantage:

1.    Drilled roller is better cooling;

2.    Motor power-zoom is more easy to modify the gap of two rollers

3.    Speedy guide baffle is more easy to clean, and disassemble the guide baffle

4.    Bearing bushing is fitted with a special bearing for great precision accuracy, smooth running performance and maximum durability.

5.    With the use of double extension shafts and universal coupling for transmission, the operation performance becomes more stable and the space between the two rollers can be regulated to the most extent gap.

6.    Emergency Stop device can effectively decrease mechanical injury and protect the safety of operator.

 

7. Service:

 

1. Oversea installation guide.

2. Oversea test running

3. Ovsersea worker training

4. Technical support

5. Spare parts supply

6. Technical operation support

7. Formula and processing support

 

8. Option

Mixing mill working principle of the equipment is the main working part two speed ranging from relative rotation of the hollow roller. When added to the two rubber roller in the roller extrusion after above at the same time under the action of friction and adhesion force, form the end of the wedge strip, Under the action of roller by the strong crush, cut and tear strip, accompanied by chemical action, So repeatedly, finally complete the new practice, thermal refining and mixing and tablet.

 

9. Service

Pre-sale service     

Offering perfect technological consultation to customers to let customers know more about the product and the development of the industry. We provide suitable offer for customers according to the request of product,weather conditions and the environment of factory ,etc. For the customer without experience or doesn’t know the equipments, we can provide technological consultation and market tends and recommend high quality equipment, technical formula and the whole plant layout scheme.

Produce and delivery  

Providing production progress tracking. We will regularly send mail to inform customers of the process of equipments, so that the customers can be assured . And customers can also provide valuable opinions to equipments. When the machine is completed, we will invite customers to inspect and debug. After shipment, we will inform the customer of the transport conditions and time, so that customer can get ready.

Installation and debugging  

In order to eliminate the debugging problems, we can send technical staff for installation and debugging. Whenever the device has problem, we can provide solutions within 24 hours after receiving customer’s notification. If necessary we'll send engineers or let local agents to the scene to solve the problem.

After-sale service      

Equipment warranty period: machine for one year, electrical appliances for six months. In the warranty period, we provide free technical support and accessories. After the warranty period, we also provide technical support for free and lowest price of spare parts.

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