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Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

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Address: Economic development zone ,Zhangjiagang city, Jiangsu Province CHINA

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ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

Country/Region	china
City & Province	jiangsu

Product Details

Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

1. Introduction of Product
Four shuttle Hermetic Type Wear-resistant alloy welding FM-255 Banbury Internal Mixer For Rubber

Name	Banbury Mixer	Cooling Way	Cooling water
Type	Drop door and Internal	Feature	It is mainly used for rubber mixing.
rotors	Chrome Plated and Alloy Hardfacing Electrodes	Feature	It is mainly used for rubber mixing.
Material	Cast Steel	Connect Way	cardan
capacity	4500 Kg/h	Certificate	ISO, CE

2. Description:
The internal mixer control system adopts imported PC and connects with the remote I/O and touch screen through network, so it is easy on program design, good in versatility, strong in insterference ability and high in reliability. It is convenient for customer's installation and commissioning. The processing data and working state can be displayed on the touch screen, so the operation condition is clear and the maintenance is improved. The control modes have manual, remote and auto operation as customer required.

The hydraulic ram electric part adopts S7-200, HMI and Germany BOSCH pandel to fulfil the debugging and maintenance. The national invention patented technology is used in control system. Also we can offer high level mixer control technology as required.

3. Equipment list

NO.	SPECIFICATIONS
01	Drive Model	To be confirmed
02	Rotor shape	ZZ2
03	Total volume of mixing chamber (L)	255L
04	Fill factor	0.65
05	Working volume (L)	191
06	Rotor speed (r/min)	4-40
07	Motor power (KW)	1250 KW
08	Consumption of cooling water(m³/h)
	Mixer	40T/h
	Gearbox	6T/h
	Motor	13T/h
09	Pressure of ram to rubber stock (MPa)	0-0.58
11	Max. Production capacity (rubber gravity at 1.2 )	4.5 t/h(at gravity of 1.2)
12	Power source	Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz 3Ph.
13	Overall dimensions (mm)	7240×4343×5880
14	Total weight (not including motor and gearbox)	50T

4. Applications: The machine is mainly used for mixing and plasting of rubber or plastics.

5. Main Technical Parameter:

Intermeshing rotor

Model	XM-90E	XM-135E	XM-160E	XM-190E	XM-270E	XM-320E
Total volume(L)	87	139	160	195	250	320
Filling factor	0.65	0.65	0.65	0.65	0.65	0.65
Rotor speed(r/min)	6-60	6-60	5-50	6-60	4-40	6-60
Max ram pressure(MPa)	0.6	0.6	0.6	0.6	0.6	0.6
Main motor power(KW)	520	750	750-800	1250	1250-1500	1680
Total Weight(kg)	23,000	31,500	36,000	45,000	59,000	70,000

Tangential rotor

Model	XM-1.5	XM-50	XM-80	XM-110E	XM-160E	XM-255E	XM-270E	XM-410E
Total volume(L)	1.5	50	80	110	160	250	270	400
Filling factor	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Rotor speed(r/min)	0-80	4-40	4-40	4-40	4-40	20	4-40	6-60
Max ram pressure(MPa)	0.3	0.27	0.37	0.58	05	0.24	0.52 or 0.6	0.52 or 0.6
Main motor power(KW)	37	90	200	250	500	1250	1250	1250×2
Total Weight(kg)	2,000	16,000	22,00	29,000	36,000	55,000	59,000	78,000

6. Competitive Advantage:

The diversity of rotor type can meet different mixing requirements. User can choose any kind of rotors (the mixer with different rotor has different total volume and working volume.)
The inside wall of mixing chamber, discharging door, ram and front/rear rotor are all able to put through cooling water. The large cooling area can ensure the steady quality of all kinds of stock.
Rotor surface, inside wall of mixing chamber, discharging door surface and other surfaces contacting with stock are all hardened tough buildup welding with carbide alloy or plated with hard chrome, in order to improve wear-resistance performance. Rotor and mixing chamber all adopt full automation built-up welding.
Drop door driven by hydraulic device with double racks can run steadily and reliably with short open/close door time. It adopts toggle-locking mechanism, having strong locking force and good self-locking and seal performances.
All roto dust stop devices adopt hydraulic seal type. The seal specific pressure is adjustable and the seal performance is relibale.
The ram unit includes pneumatic type and hydraulic type for customer's options as required.
The drive system adopts the DC drive or AC inverter for speed adjustment in stepless, also can be equipped with AC motor and speed reducer etc. The machine has the advantages of smooth drive, low noise and longe serive life.
The standard rotor adopts the right drive system. According to users, need we also can supply the left drive sysytem.

7. Service:

1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support

8. Option
Two rotors mixer the relative rotation, the material from the feed mouth clamp into the roll gap by rotor extruding and shearing, after through the roll gap above the top tied pien is divided into two parts, respectively along the chamber wall and the gap between the rotor before and after the return to roll gap above.In a week around the rotor flow, material is influenced by the shear and friction action, make rubber temperature rise sharply, lower viscosity, increased the wettability on the surface of the rubber in the compound, make good contact with rubber and compound surface.

9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
   (1) The mechanical Parts: 12 months
   (2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Commissioning will have been made before shipment
(2) Overseas Commissioning and charges
   one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
   Customers need topay the charge of our technicians.
   (1) Round-trip Airplane Ticket
   (2) Charges of transportation, accommodation and communication
   (3) The allowance for the technicians is USD 80 per day for one person.
   (4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing and footing drawings are provided.