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High Frequency Hollow Glass 35mm Aluminium Spacer Bar

Jinan Lijiang Automation Equipment Co., Ltd.

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High Frequency Hollow Glass 35mm Aluminium Spacer Bar

Country/Region china
City & Province jinan shandong
Categories Plumbing Hoses
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Product Details

high frequency welding hollow glass aluminum spacer bar for insulating glass

 

 

Extruding sealant must under the condition that the glass edge is smooth and without disloc

ation of the insulating glass ,there are many sensors on the machine ,it require unrelated

persons do not near the machine so as to avoid malfunction and cause damage of the

machine or threaten the personal safety .
It need to open the timing sealant discharge function if it need long time (more than 5 minutes )

to extrude sealant to the second glass so as to avoid blocking the mixer
Check the parameters carefully before extruding sealant ,change the parameter of glass size ,

glass thickness etc timely when change the glass batch.
It need to change the sealant amount if use different sealant as the viscosity maybe different
When start working ,it need to wait the hydraulic pressure is stable ,then start extruding

sealant on the first glass so as to avoid sealant output not stable .

 

Product Description and advantage:
1. Material:3003 alloy aluminum
2.5.5mm side welding line,100% guarantee bendable.
3. wall thickness is within 0.30~ 0.35mm,and tolerance is ±0.025mm.
4. Appearance:Surface is Bright smooth and has no knocking. Air hole is uniform and in order.
5. It conforms to the standard requirement of “Insulating Glass
6.Size:5.5mm-35mm.

 

PhenomenonCauseSolution
Wrong detection of glass size

a. Sealing robot is not even with insulating glass production line

b. Glass is dirty

a. Adjust the sealing robot to be even with insulating glass production line also the belt height

b. Clean the glass ,there should be no label where the sensor detect

Sucker can not suck the central of the glass

a. wrong detection of glass size

b. set wrong parameters

 

a. Adjust the sealing robot to be even with insulating glass production line also the belt height ;Clean the glass ,there should be no label where the sensor detect

b. Reset parameters

Extruding head touch glass when go upwardGlass to sealant nozzle distanceIncrease the figure of “glass to sealant nozzle distance “
Extruding nozzle can not touch the first size of glass when extruding sealant

a. low air pressure

b. glass to extruding nozzle distance

 

a. Increase air pressure

b. decrease the figure of “glass to sealant nozzle distance “

Extruding nozzle can not touch the second size of glass when extruding sealant

a. high air pressure

b. upward sealing distance

 

a. Decrease pressure

b. Decrease “upward sealing distance “

 

Extruding nozzle can not touch the third size of glass when extruding sealant

a. low air pressure

b. upper sealing distance

a. Increase air pressure

b. decrease the figure of “upper sealing distance “

Extruding nozzle can not touch the forth size of glass when extruding sealant

a. low air pressure

b. downward sealing distance

a. Increase air pressure

b. Inecrease the figure of “downward sealing distance “

V type belt

a. deviate to inside

b. deviate to outside

a. adjust zero sensor outward

b. adjust zero sensor inward

Hydraulic station

a. no pressure

b. lower than the set pressure

a. set the pressure

b. increase the electric current on the mix controller

Sealant is not full on one side of the glass

a. check the sealant pressure

b. aluminium spacer is not in the right location

c. the scanner do not detect the central of aluminium spacer

a. increase the black sealant pressure

b. the sealant can not go into if the aluminium spacer is not in the right location

c. vertical beam is not parallel with board or is not vertical with belt ,adjust the parameter of head front/back

Sealant break on each side of glass

a. Mixer is block

b. The frame is even

a. Clean the mixer

b. adjust the parameter of head front/back

The extruding head can not move after turning corner

a. the scraper not scratch well

b. scraper sensor detect wrong

a. check whether the scraper is lubricate ,adjust the scraper pressure

  • adjust the magnetic switch of the two cylinder
The first side sealant is not fullThe mixing sealant pump is not full with sealantIncrease A sealant pressure
Sealant is not full before the cornerThe close distance advance is largeDecrease the close distance advance
Sealant is not full after the cornertime of valve open delay is longShort the time of valve open delay
Sealant is not full on the cornerPulse extruding sealant is smallIncrease the time of Pulse extruding
Sealant can not come

a. sealant pressure

b. sealant without pressure

a. check the pipe under mixer

b. check the pipe before mixing pump

The sealant pump can not extrude sealant

a. the sealant pressure higher than 8Mpa

b. sealant pressure is lower than 2Mpa

a. discharge sealant to low pressure by hand

b. check whether the sealant mouth is block on the platen ,check the filter of the black sealant

Hydraulic station do not work

a. the mixing pump do not touch the lower limit

b. hydraulic station motor contactor

a. higher the location of lower limit

b. check the hydraulic station motor whether work well

Servo motor alarm

a. Alarm code A810

b. Alarm code AC90

c. Alarm code A95

d. Alarm code A910

a. there is problem with battery of the small motor ,reset with computer

b. there is problem of encoder

c. servo contactor do not touch

d. motor overload

Do not turn corner after the second sideThe glass do not move together with the beltThe extruding head press the glass tighten ,adjust the pressure


Before cutting off power of the machine ,clean must be done. Press “clean start” button to

start clean. Meanwhile observe the sealant purged out. If the sealant become white, the press

“clean stop” to stop cleaning. After that the power of the machine can be shut down.

 

 

Automatic spacer bending machine is a special equipment for making aluminum frames of

insulating glass, which replaces the traditional fabrication technology. This equipment can

make a variety of convex polygonal aluminum frames by one aluminum strip in one time,

thus strengthening the strength of the aluminum frame, making the sealing effect of the

insulating glass more better.

 

•Siemens 1200 PLC control system with fast working speed
•4 groups of storages (2 or 12 groups of storages can be optional)
•Automatically cut and feed aluminum spacers
•Automatically avoid the pins while bending and cutting
Bend spacer frames continuously

 

 

 

 

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