Schneider PLC Control Double Glazing Insulating Glass Machine With High Efficiency

Usage: LBW2500PB vertical automatic insulating glass outer assembly flat press production line is an efficient hollow glass processing equipment. The line meets European and US gas fill concentration standards, advanced technology, high productivity and complete functionality to meet customer needs. The production line has high automation, high efficiency, convenient operation and maintenance, and is suitable for the production of large-scale glass companies.

 Structure and Function for Each Part

The production line consists of a feed section, a washing and drying section, a transition and storage section, a light detecting section and a spacer positioning portion, an outer fitting portion, an inner flat portion and a storage portion.
The line is controlled by Schneider PLC to achieve automatic control and frequency control of the full-line motor speed. The use of advanced assembly technology solves the problem of uneven and misaligned glass pressure. The assembly part adopts limit switch and cylinder, the stroke is adjustable, the operation is convenient, the positioning is accurate, and the operation is reliable.
 

Secotion1: Feed Section:

 LOW-E glass automatic diagnosis system: it can easily know whether low-E glass putting is right or not. When is wrong, the alarm will raise the alarm, and worker can change it immediately. This system prevents the membrane of coating glass (especially the LOW-E glass) from being destroyed, the glass input conveyor station is loaded with the coating glass automatic diagnosis system, fully guaranteed the correct washing and covering of the coating glass.
 

Section2:Washing and Drying Section:

Washing section: This section has three pairs of brushes (material is high temperature nylon filament) and a pair of sponge rollers. The brushes are driven by three synchronous motors and the motion is stable. The three pairs of tubular roller brushes are made of high temperature resistant and soft natural brush, which fully guarantees that the delamination of the coated glass, especially the LOW-E glass layer, cannot be destroyed.
 
Dry part: The distance between the air knife and the glass should be adjusted according to the thickness of the glass to ensure the drying effect. The air duct features a state of the art design that increases drying speed and productivity.

 Section3: Transition and Storage Section:

This section is used to transmit and store the glass to improve the work efficiency.

Section4. light inspection section and spacer bar location section

 This part is used to check the quality of the washing and drying of the glass. The lamp is placed vertically with the glass and the back panel is painted black. It is easy to check the washing and drying effects. When the rear end of the glass passes through the photoelectric switch, the transmission speed is automatically increased.

When the photoelectric switch in this section detects glass, the transmission speed will slow down. The glass will slowly touch the side measuring rod and stop. It makes the position precise and avoids glasses crashes due to high speed transmission. The position where the spacer strip is placed is automatically positioned by the positioning claws, and the spacer strips should be manually adhered to the glass.
 

Section5.Outside Assembly Section

These two wheels are controlled by Airtac cylinder, and they can easily push the glass tightly together.

The sensor can easily know the glass position and stop at right place when glass coming from the light and aluminum bar installation section.
 

Section 6.Inside Flat Press Section

1 In this section, the backing plate is a steel plate with sprayed plastic. The sheet material is made of high-density film, which is waterproof and not easily deformed.
2 Using imported high-quality vacuum generator, can maintain the pressure above 0.8Mpa, and can automatically adjust the suction cup power to avoid falling glass. (The internal assembly function is optional.)
3 You can open this section for inspection and maintenance. There are lifting devices to avoid misalignment of two or three glasses, especially for large glass. Linear guides ensure parallel glass presses with high precision.
 
Section7. Transition and Storage Section:

This section is used to transmit and store the glass to improve the work efficiency

Detail photos