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2.1 Meters Long Double Glazing Manufacturing Equipment Omron PLC Controlled

Jinan Weili Machine Co., Ltd.
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Address: 1-1407 Meilin Mansion No.48-15 Wuyingshan Middle Road Tianqiao Distric, Jinan

Contact name:Laurel Zhang

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Jinan Weili Machine Co., Ltd.

2.1 Meters Long Double Glazing Manufacturing Equipment Omron PLC Controlled

Country/Region china
City & Province jinan shandong
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Product Details

LBW2500PB Insulating Glass Outside Assembly Flat Press Production Line

 

It can be upgraded according to customer's requirements

 

Main features:

 

This production line has 7 sections.They are input section,washing & drying section ,transmission &storage section,inspection &spacer bar location section,assembly section,flat press section,output section.

 

1 It adopts Omron  PLC control system and achieved the automatic control and frequency control of the motor speed of the whole line.

 

2This machine adopts Kinco touch screen and man-machine interface ,it is directly and convenient for operating. There are two operation methods in the control panel:automatic and manual.If separate the operation of each section or need maintenance,the manual operation method is needed.

 

3 Conserves energy interrupted type automatic operation system.When the glass pass the photoelectric sensor of the end of the input section the brushes water pump and the blower will start work automatically.When the production process is interrupted the brushes water pump and blower will stop automatically.This function can save energy.

 

4 Our backboard and drive wheels adopt polyurethane.The backboard adopts high density board with film,it can avoid the backboard bending and deformation normally.It also can waterproof and avoid the acid-base. And the wheels which are on the backboard have a ring of food degree silicone to prevent the glass from damaging.

 

5 Our main electrical components are high standard to extend service life.

 

6 The input section adopts Japan’s Keyence LOW-E glass diagnosis system,it can easily know whether the LOW-E glass put in the right way or not.

 

7 Washing and drying section

The interior and shell of washing and drying section are used 304 stain steels and anti-corrosion materials.The washing part is used SKF oil free lubrication waterproof bearing to avoid the second pollution.

The brushes are controlled by 3 synchronous motors separately and the movement is stable. Brushes are used high temperature resistance nylon wire.The front brushes which is about 0.07mm in diameter is softer than the brushes behind it .The front soft brushes can guaranteed the coating glass especially Low-e glass can’t be destroyed.

The waterway system consists of two independent waterway circulation systems, namely a primary waterway cleaning system and a secondary waterway cleaning system.The glass is first cleaned by the first-stage cleaning waterway, and then rinsed by the rinsing waterway. The water is pumped out from the water tank by the water pump, sprayed on the glass surface through the spray pipe, cleaned by the brush, and then returned to the water tank for recycling.The water tank of the washing machine is equipped with a water heating system. It is recommended to use at room temperature less than 7 ℃.And it can reserve 0.5m³ water. The drying section:The air enters into the air knife from the top.The distance between the air knife and the glass can be adjusted according the thickness of the glass in order to guarantee the drying effect.

It adopts low noise and high pressure blower,the wind power is strong,it can improve the efficiency of drying . The wind that entered into the air knife have been filtrated.So it can avoid the secondary pollution.Air heating system for improved drying efficiency.

 

8 Inside flat press section.

This section has a blower,it can makes the glass in a suspended state and protect the board from wear and tear.The air cushion is clean with specific filtering air cushion system,can avoid pollution.

This section can be opened the 450mm to check and maintain.There are liner guide rail to guarantee glass press parallel with high accuracy.

Main technique parameter:

 

Power Supply380V/50HZ 35Kw (according to customers’ demand)
Dimension(LxWxH)2160X2800X3450mm
Production quantity700-800IG units/8hs
Max Glass Size2500x3000mm
Min Glass Size300x400mm
Washing Glass Thickness3-15mm
Washing Glass Speed0-10m/min
Insulating Glass Thickness≤48mm
Transmission Glass Speed45m/min
Compressed Air:0.8m³/min
Air Pressure:1Mpa

 

Main components:

No.NameBrandBrand Place
1PLCOMRONJAPAN
210.0inch Touch Screen(10.0)KINCOSHENZHEN
3Photoelectric SwitchAUTONICSKOREA
4Limit SwitchAUTONICSKOREA
5TransducerSCHNEIDERFRANCE
6Vacuum Generator & SuckerSMCJAPAN
7Low-voltage electric componentsSCHNEIDERFRANCE
8Solenoid ValveAIRTACTAIWAN
9CylinderAIRTACTAIWAN
10Straight Guide RailHIWINTAIWAN
11Driving WheelPolyurethaneJOINT VENTURE
12Soft Brushes

φ180mm

High Temperature Nylon

Can wash low-e glass

JOINT VENTURE
13Cleaning Section304 Stainless steelCHINA
14Bearing of Cleaning SectionSKF(oil-free lubrication waterproof)SKFSWEDEN
15AC digital servo motorSIMENSGERMANY
17Transmission MotorDPG(TAIBANG)CHINA
18Hydraulic PartsHUA DEBEIJING
19TripletAIRTECTAIWAN
20Gas-type FittingAIRTECKTAIWAN
21Oil pumpJILITAIWAN

 

 

 

Kindly note:

Before you buy the machine, please make sure then tell me your local power supply,then we can make the right according to your true voltage.

FAQ:

1.Question:Are you a manufacturer?
Answer:
Yes,we are the professional insulating glass processing machines manufacturer, which has 16 years history since 2001.

2.Question: How about the service ?
Answer:
1).Reply it at once in WhatsAPP,if by email,it will be reply within 12 hours.
2).18 hours for after-sale serive
4).more than 15 years experience in this kind machine field
5).fluent english ,communication barrier free. Point-to-point service help you solve the problems timely.

3.Question:What’s the guarantee ?
Answer:
1). Our guarantee for 18 months.
2). 18 hours’ technical support by email, video or calling
3). English manual and video tutorial
4). 24 hours on line service each day, free professional technical support.

4. Q: Do you provide equipment operation training?
Answer:
A: Yes. We can will send one or two professional technicians (one is electrical engineer, one is mechanical engineer) to install and adjust the machines and help train the workers.

5.Question: Why your price isn't the lowest price compared with others company or factories ?
Answer:
1) We are a innovative enterprises, not only a produce factory. We have a a professional and experienced technical elite team. Every year we will apply for innovation patents for our insulating glass machine, likes auto gas filling machine, auto loading machine and etc.
2)Compared with the same level brand, we have the same functions and components, but our price is the most competitive. At the same time, our after sales service is satisfactory. We have a good reputation in our customers.

 

Packing and delivery:

1.Machine packing with plywood pallet or according to customers` requirements
2.In plywood pallet and plastic film
3.In container


 

 

 

 

 

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