LiQi ABS Injection Moulding High Precision RoHS Compliant

 Mold Maker ABS Injection Mold Specializes In Customizing High Precision

ABS Injection Mold Pressure:

Because of ABS’s viscosity, higher injection pressures are needed than for many other materials, but lower pressures may still be suitable for smaller, simpler, or thicker products. Just bear in mind that if the injection pressure is too high, increased friction can cause molded parts to stick, which complicates their removal and adds to production costs. If the pressure is too low, mold shrinkage increases and can result in out-of-tolerance parts that won’t meet end-use requirements.

Product Description:

How Does Plastic Injection Mould Work?

The manufacturing process for molded parts is complex. Before your parts are even molded, we're there to help you with comprehensive manufacturability feedback and consultative design services, so you can avoid mold design pitfalls before the resin hits the mold. From there, our production process is documented and optimized using scientific molding so you get high-quality parts consistently and reliably with every production run.

Critical-to-quality (CTQ) dimensions you call out on models let us know what areas are most crucial to the success of your parts. Once the parts start molding, the process and samples are qualified using automated inline CMM technology, generating a detailed FAI and process capability study with no additional lead time.

Our thermoplastic injection molding is a standard process involving an aluminum mold with no heating or cooling lines running through it, which means cycle times are a bit longer. As part of the scientific molding process, our molders independently optimize and monitor fill speed, hold pressure, and hold time, and periodically inspect part quality and cosmetics. During the molding process, we use an automated inline CMM to ensure dimensional accuracy, as well as generate a detailed process capability study and FAI report.

Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mold’s runner system. Hot resin is shot into the mold cavity through the gates and the part is molded. Ejector pins facilitate removal of the part from the mold where it falls into a loading bin. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.

FAQ

1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry.

2. How long is the lead time for mold?
A: It depends on the mold’s size and complexity. Normally, it nees about 25-35 days.

3. I don't have 3D drawing, how should I start the new project?
A: You can provide us a sample, we will make 3D drawing design.

4. Can we mass produce in your local?
A: Yes, you can leave the mould in our factory, we can produce for you.

5. Can we get a sample when mould finished?
A: Yes, we usually send out samples for customers' checking, then mass production after samples comfirmed.

6. Before shipment, how to make sure the products quality?
1) We have QC to inspect the products before each shipment.
2) We can send you videos to show the production process.
3) You can come to visit our factory or ask a third party for inspection.

7. How could I pay?
A: Paypal, Western Union, T/T are acceptable, so just let us know which is convenient for you.

8. How to ship?
A: By sea/ By air/ By Express.