Overmoulding Accurate Custom Injection Molding , H45-52 Metal Stamping Mould

 Overmoulding Custom Injection Mold Shell Metal Stamping Mould

Mould Information:

Custom Injection Mold Application:

Plastic Injection Mould is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products available today. Plastic Injection Mould is the most common modern method of manufacturing plastic parts; it is ideal for producing high volumes of the same object.

Custom Injection Mold Process characteristics:

Plastic Injection Mould uses a ram or screw-type plunger to force molten plastic or rubber material into a mould cavity; this solidifies into a shape that has conformed to the contour of the mould. It is most commonly used to process both thermoplastic and thermosetting polymers, with the volume used of the former being considerably higher. Thermoplastics are prevalent due to characteristics that make them highly suitable for Plastic Injection Mould , such as ease of recycling, versatility for a wide variety of applications, and ability to soften and flow on heating. Thermoplastics also have an element of safety over thermosets; if a thermosetting polymer is not ejected from the injection barrel in a timely manner, chemical crosslinking may occur causing the screw and check valves to seize and potentially damaging the Plastic Injection Mould machine.

Plastic Injection Mould consists of the high pressure injection of the raw material into a mould, which shapes the polymer into the desired form. Moulds can be of a single cavity or multiple cavities. In multiple cavity moulds, each cavity can be identical and form the same parts or can be unique and form multiple different geometries during a single cycle. Moulds are generally made from tool steels, but stainless steels and aluminium moulds are suitable for certain applications. Aluminium moulds are typically ill-suited for high volume production or parts with narrow dimensional tolerances, as they have inferior mechanical properties and are more prone to wear, damage, and deformation during the injection and clamping cycles; however, aluminium moulds are cost-effective in low-volume applications, as mould fabrication costs and time are considerably reduced. Many steel moulds are designed to process well over a million parts during their lifetime and can cost hundreds of thousands of dollars to fabricate.

FAQ

1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry.

2. How long is the lead time for mold?
A: It depends on the mold’s size and complexity. Normally, it nees about 25-35 days.

3. I don't have 3D drawing, how should I start the new project?
A: You can provide us a sample, we will make 3D drawing design.

4. Can we mass produce in your local?
A: Yes, you can leave the mould in our factory, we can produce for you.

5. Can we get a sample when mould finished?
A: Yes, we usually send out samples for customers' checking, then mass production after samples comfirmed.

6. Before shipment, how to make sure the products quality?
1) We have QC to inspect the products before each shipment.
2) We can send you videos to show the production process.
3) You can come to visit our factory or ask a third party for inspection.

7. How could I pay?
A: Paypal, Western Union, T/T are acceptable, so just let us know which is convenient for you.

8. How to ship?
A: By sea/ By air/ By Express.