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[China]
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Address: Dongbao Industrial Park, Number 151, Jiangshi Road, Gongming, Bao'an District, Shenzhen 518106.
Contact name:AGsonic
AG Sonic Technology limited |
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Flexographic Printing Anilox Roller Cleaning Equipment 2mm Thick 316L Stainless Steel
Digital Controls Ultrasonic Anilox Roller Cleaning Machine With Spindle Motor Rotation
As peculiar your printing system may be, and regardless of the quality and printing inks used, AG SONIC provides a cleaning solution that minimizes your ink consumption and its internal rejections for quality.
We specialize in the cleaning of anilox cylinders, and all types of printing tools and rollers, as our solution is focused on the specific softness required by each type of material.
Cleaning Commercial Printing Equipment with Ultrasonics
Improve your printing production time and extend the life of your anilox rolls and sleeves with the regular use of ultrasonic cleaning.
Using ultrasonics is one of the only ways to clean the individual microscopic ink cells on rollers. To efficiently and effectively clean these and other printing parts, AG SONIC has developed methods that are able to be used with both aluminium and steel sleeves and rollers, as well as with all inks (including water-, solvent- and UV-based inks).
Ultrasonic cleaning saves money and minutes, resulting in faster production times. This cleaning method is effective at gently eliminating contaminants in the hard-to-reach spots of even the most intricate parts, extending their lives.
Brief introduction:
- with Heater and Timer
- motor rotation system
- adjustable power (control by generator)
- adjustable temperature
- tank made of 2MM Thick 316L stainless steel, good resistant to highly acid, alkaline
Machine with the rotation system:
Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller Cleaners
Ultrasonic anilox roll cleaner is the most efficient device and method for anilox roll cleaning. This is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way.
As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up to 90% of the product, this is widely used strategy all around the world. Additionally there is no need to let the people watch the cleaning process as the ultrasonic anilox roller cleaning device which is employed for the task, handles it all on its own and provides labour saving benefits.
An ultrasonic anilox cleaning machine reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers which is nearly impossible to be cleaned efficiently with any other device.
The waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller.
How to get best Cleaning Effect For Anilox Roll
To get the best cleaning results, it is recommended to make use of a heated cleaning solution in an ultrasonic anilox cleaner which is specifically formulated for the cleaning task at a specific temperature, recommended by the industry experts.
As ultrasonic anilox roll cleaner are mainly designed for anilox rollers, proper care need to be taken to prevent any damages.
These cleaners provides a pre -determined frequency operated on its own with low voltage supply which maintains a stable distribution split from a line fluctuation which results in a hot spot being shifted up and down to prevent the damage due to the concentration of the power at one point on the roller.
Specifications:
| Item Name | Powerful Anilox ultrasonic cleaner |
| Model | T-36S |
| Ultrasonic Frequency | 40 Khz |
| Ultrasonic Power | 1800 W |
| Heating | 2400W |
| Tank Capacity | 185 L |
| Tank Dimension | 1650×450×250 mm |
| Tank Material | 2mm Thick 316L stainless steel |
| Shell Material | stainless steel |
| Discharge drain | have |
| Button controls | Timer, Heating control, Motor control, Power switch |
| Product Dimension | 2050×550×600 mm |
Main introduction of anilox roller ultrasonic cleaning machine:
After long time printing, Mesh blockage is likely to result in ink, paint, glue and other dirt coating, in this case, if the mesh cannot be cleaned thoroughly, the printing effect will be effected, printing cannot work normally, anilox roller ultrasonic cleaning machine can do perfect cleaning by ultrasonic cavitation, which can cause jetting force from tiny bubbles in exploding, the contamination will be removed totally, after several minutes cleaning, the anilox roller can come back to its origin, the ultrasonic intensity is visible under controlling, the anilox roller can spin in sitting the tank top, which can avoid axis of anilox roller immersion during cleaning, the spinning force also can fall off the dirty easily in driving, AG SONIC design rubber roller at two sides to drive the anilox roller in spinning as couples, which is separately controlled, is easier in operation, maintenance.
The cleaning method of anilox roller ultrasonic cleaning machine:
Coat the concentrated detergent on the surface of anilox roller according to the clogging degree
After several hours, put the anilox roller into the ultrasonic cleaning tank
At last, rinsing the anilox roller by cleaned water
Or put the detergent into the cleaning tank directly, its ratio depends on the clogging degree,
Ultrasonic have perfect cleaning effect, which can keep the anilox roller as clean as its new, AG SONIC can make to order, pls provide the diameter of your anilox roller and its anix. Also the max length of it to make a customized service
Features of anilox roller ultrasonic cleaning machine:
Cleaning rollers, anilox, ceramic anilox, metal anilox in various
industries tank made of 2MM thick 316L stainless steel, resistant
to acid, alkali corrosionMotor rotation system to drive the
aniloxsuitable for ceramic anilox / metal anilox with overflow
protection and water drain system Tank and shell made of quality
stainless steel Professional testing, quality assurance Build-in
timer, temperature controller and counter down buzzer high quality
components, clear circuit
perfect to clean roller, anilox integrated design, easy maintenance
Customized design and configuration are ok
OTHER MODELS AVAILABLE FOR REFERENCE
| Model | T-06S | T-12S | T-18S | T-24S |
| Ultrasonic Power | 300 W | 600 W | 900W | 1200W |
| Ultrasonic Frequency | 40Khz | 40 Khz | 40 Khz | 40 Khz |
| Heating Power | 400W | 800W | 1200W | 1200W |
| Tank Size(mm) | 360x175x120 | 800x320x100 | 1000x200x100 | 1200x320x150 |
| Tank Material | 316L stainless steel | 316L stainless steel | 316L stainless steel | 316L stainless steel |
| Shell Material | stainless steel | stainless steel | stainless steel | stainless steel |
| Power supply | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V |
| Product Dimension(mm) | 400×220×360 | 840×520×680 | 1000×450×700 | 1520×370×700 |
| Model | T-30S | T-36S | T-48S | T-72S |
| Ultrasonic Power | 1500 W | 1800 W | 2400W | 3600W |
| Ultrasonic Frequency | 40Khz | 40 Khz | 40 Khz | 40 Khz |
| Heating Power | 1800W | 2400 W | 2400 W | 3000W |
| Tank Size(mm) | 1450×450×250 | 1650×450×250 | 2200×550×300 | 2500×550×300 |
| Tank Material | 316L stainless steel | 316L stainless steel | 316L stainless steel | 316L stainless steel |
| Shell Material | stainless steel | stainless steel | stainless steel | stainless steel |
| Power supply | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V | AC100V-120V, AC220V-240V |
| Product Dimension(mm) | 1850×550×600 | 2050×550×600 | 2650×650×600 | 2900×650×600 |
What’s anilox roller and how to clean it efficiently?
Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way
Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes
It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.
What’s anilox roller and how to clean it efficiently?
Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way
Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes
It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.
Features of the machine:
•Low maintainence machine
•Heavy duty cleaning systems
•Chemical friendly- SS Rust proof body
•Industrial guage farication, build to last
•One year warrenty on any manufacturing defect
•Completely customized to suit the cleaning requirement
•Less human interfearance and less scope of error
•Accurate and uniform cleaning everytime
How the System Operates:
The system operates in the following manner:
In a process termed "cavitation", micron-size bubbles form and grow due to alternating positive and negative pressure waves in a solution. The bubbles subjected to these alternating pressure waves continue to grow until they reach resonant size. Just prior to the bubble implosion, there is a tremendous amount of energy stored inside the bubble itself. Temperature inside a cavitating bubble can be extremely high, with pressures up to 500 atm. The implosion event, when it occurs near a hard surface, changes the bubble into a suction jet about one-tenth the bubble size, which travels at speeds up to 400 km/hr away from the hard surface. With the combination of pressure, temperature, and velocity, the jet frees contaminants from their bonds with the substrate. Because of the inherently small size of the jet and the relatively large energy, ultrasonic cleaning has the ability to reach into small crevices and remove entrapped soils very effectively.
What is cavitation?
"Cavitation" is the rapid formation and collapse of millions of tiny bubbles (or cavities) in a liquid. Cavitation is produced by the alternating high and low pressure waves generated by high frequency (ultrasonic) sound. During the low pressure phase, these bubbles grow from microscopic size until, during the high pressure phase where they are compressed and implode.
What is Degassing?
"Degassing" is the initial removal of gases present in the solution. Non removal or "trapped Gas" in the cleaning solution leads to gaseous cavitation where bubbles cannot effictivly form, useful cavitation occurs after gasses have been removed from the cleaning solution, leaving a vacuum in the formed bubble. When the high pressure wave hits the bubble wall, the bubble collapses; it is the energy released by this collapse that will assist a detergent in breaking the bonds between parts and their soils.
How do I "Degas" my ultrasonic Cleaner?
A. Once filled with water the ultrasonics should be left operating
for a few minutes so that excess air is driven from the liquid.
Tiny bubbles will be seen to rise to the surface but this is
gaseous cavitation and not suitable for cleaning. At the end of the
de-gasing period, a hissing sound and a churning of the liquid
surface (cold boiling) should occur indicating vaporous cavitation
