Industrial Ultrasonic Tank 40khz Diesel Particulate Filter Cleaning Machine With Dying System

Industrial Ultrasonic Tank 40khz Diesel Particulate Filter Cleaning Machine With Dying System

industrial ultrasonic cleaner is robust and reliable, delivering effective cleaning results for all manufacturing, processing and maintenance applications.

This ultrasonic cleaner can process multiple parts in one cycle, removing contaminants from Diesel Particulate Filter crevices and other hard to reach areas thoroughly and quickly. The improved cleaning results reduce the need for re-cleans or rejects, increasing throughput and cleaning quality of your components whilst the simple one-button-press operation allows the operator to process other tasks during the cleaning cycle.

 
Diesel Particulate Filter Cleaning Machine Features:
High power transducer cleaning effect significantly, usable macroscopic observation;
After cleaning objects shine light;
Digital LCD control boot time;
The stainless steel and the lid, bladder, more upscale;
Waterproof properties is greatly improved, more safety products last;
With constant temperature system with heating.
 
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Operating an Ultrasonic Filter Cleaner System

Ultrasonic cleaners are available in numerous sizes based on the capacity of the cleaning solution tank, and can range from tabletop models to industrial-sized floor models. Regardless of size they are equipped with ultrasonic generators that excite tank-mounted transducers that create millions of microscopic bubbles in the cleaning solution. These implode on contact with the filters being cleaned to blast away contaminants from any surface wetted by the ultrasonic cleaning solution. Depending on models, ultrasonic filter cleaning equipment such as available from Tovatech will have timers, temperature controllers, sweep and degas options. Rinse stations and drying stations are also available for assembly line filter cleaning.

Here’s a simplified series of operation steps for ultrasonic filter cleaning equipment. Modifications can be made based on specific filter cleaning requirements.

1. Add water to the fill line of the ultrasonic cleaning tank and prepare the ultrasonic cleaning solution by adding Elma tec clean A4 diluted to 2-5% with water. This is formulated for cleaning stainless and carbon steel, copper, brass and plastic.
2. Turn on the ultrasonic cleaner and degas function to both mix and degas the solution. Degassing removes air trapped in the water, which inhibits the cleaning operation. If the cleaner does not have a degas function allow it to run until bubbles stop coming to the surface.
3. Once degassing is complete you’re ready to clean the filters. Set the temperature to about 70°C for metal filters or about 50°C for plastics and the timer to 10 minutes. Experience will tell you the optimum temperature and how much time is required for your particular filter cleaning operations.
4. Place the filters in the cleaning basket so they do not contact each other, lower them into the ultrasonic cleaning solution, turn the unit on and activate the sweep function if so equipped. This evenly distributes the cavitation action throughout the solution for more uniform cleaning.
5. At the end of the cleaning cycle remove and inspect the filters. If they appear clean, rinse and dry. Depending on filter design you can either air blow dry or place them into a drying oven.
6. Apply a filter coating if required. The filters are now ready for reuse.

After a time the biodegradable cleaning solution will lose its effectiveness. Drain and discard according to local regulations, clean the tank following the manufacturer’s recommendations then replace and degas the solution.

 DPF Filters Cleaning