Package 10 Ton Oil Fired Industrial Steam Boiler For Pharmaceutical Industry

Package 10 Ton Gas Diesel Oil Fired Industrial Steam Boiler For Pharmaceutical

Industrial Steam Boiler is horizontal three pass fire tube wet back full automatic steam boiler. Industrial Steam Boiler normally suitable for 500kg to 20ton/h capacity, use all kinds of gas and oil fuels,such as natural gas, lpg,lng,cng,city gas,biogas, diesel oil,heavy oil.
1. Model:WNS
2. Steam Capacity: 500 kg/hr, 1000kg/hr, 1 ton per hour, 2 ton, 3 ton, 4 ton, 6 ton, 8 ton, 10 ton, 15 ton, 20 ton
3. Design pressure:1.0Mpa(10bar), 1.25Mpa(13bar), 1.6Mpa(16bar),2.5Mpa(25bar)
4. Stem temperature: 194 degree 224 degree 350 degree 450 degree
5. Design fuel:natural gas, lpg,lng,cng,city gas,biogas, diesel oil,heavy oil
6. Structure: three pass fire tube wet back.

Industrial Steam Boiler Quick details:

Industrial Steam Boiler​ ​ Fetures:

1. Safe and Intelligent Control

equipped with world famous brand burners(Baltur, Riello, Oilon), 80% configuration , making the combustion more sufficient with lower failure rate.
multiple protective functions for over-high temperature, over-high pressure, water shortage, leakage detection and flame-out, ensuring safe and reliable operation.
Independently developed PLC control panel, better match our boiler operation. Siemens PLC with 10 inch touch screen and frequency transformer, more safety and easy operation.
Explosion proof door design, prevent explosion, reduce the damage to the boiler, improve the safety of boiler.

2. High efficiency and low fuel consumption

Adopt threaded smoke tube, Increase the flow rate of the flue gas, enhance the heat transfer efficient.
Equipped with dual energy-saving devices, fuel combustion is sufficient, exhaust gas temperature is low, thermal efficiency is increased by 5%-10%
big size corrugated furnace, has large heating area, satisfy the free expansion of boiler, improve the boiler efficiency.

3. Eco-friendly and Low NOx emissio

Low nitrogen FGR combustion technology Nitrogen oxide emissions <30mg/m3;

Benefits of thread smoke tube on Industrial Steam Boiler:

1. Increase the boiler heat transfer efficiency

2. Reduce the number of tubes and reduce the size of the boiler shell

3. Reduce the thermal stress at the tube end to prevent cracking of tube sheet.

4. Save steel and manufacturing costs

Why the thread smoke tube can increase the heat exchange efficiency of the Industrial Steam Boiler?

the number of collisions between the flue gas and the pipe determines the heat exchange effect of the Industrial Steam Boiler. The thread pipe is processed to be unevenness to enhance the number of collisions. The higher the number of collisions, the better the heat transfer effect.

Industrial Steam Boiler technical parameter

Industrial Steam Boiler Economizer

1. Heat feeding water from 20℃ to 70 ℃ by using exausted gas
2. Reduce exhaust temperature

20ton steam boiler gas consuption about 1400 M3/hr
If to equip with 2 levels saving fuel device, its efficiency
up to 99.8% and will save gas at least 120 M3/hr

Aluminium-steel Fins with high conductivity coefficient.
ND steel sheel to prevent the corrosion of sulfur
Aluminium Silicate insulation, release heating loss, reduce economizer outer cover temperature.
Large size heating area, adequate heating exchange area, greatly make use of heat energy of exhausted gas to heat feed water, increase boiler efficiency;

Industrial Steam Boiler project case:

Safety System each part of Industrial Steam Boiler​ is designed based on the safety.
1.Independently developed PLC control panel, better match our boiler operation. Siemens PLC with 10 inch touch screen and frequency transformer, more safety and easy operation.
Safety control system:
1)Control the feed pump, burner, water level sensor and pressure controller
2) Control the water feeding:
Automatic Alarm when the water level is high or low, safety interlock when the water level is over-high or over-low. When the water level is low, the boiler system will feed water automatically, when the water level is high, the boiler will stop feeding water. When the water level lower than 0 or over-high, the boiler burner flame out.
3)Pressure control
Safety interlock for over-high pressure.
4)Control the smoke temperature, when the smoke temperature is over-high, it will control the boiler alarm firstly and then the burner flame out, the boiler shutdown.
5)The burner can switch over from large fire to small fire, control the burner start and off automatically.
6) remote control system
2.Double safety valve, double water level gauge, double pressure gauge design, backup security, safe and reliable.
3. All steel materials, boiler pipe, boiler drum steel plate according to state standard and from national standard manufacturer, ensure the high material quality.
4.Strict quality control
1)100% NDT nondestructive testing inspection for welding.
2)The boiler needs to be do the hydraulic text before leaving the factory, and it should be under the supervision of relevant government departments.

Industrial Steam Boiler application fields

1. Food industry: steam can be used for food disinfection, cooking; Wine industry need to use steam;
2. Petrochemical industry: steam can be used to heat oil, to strengthen the liquidity of oil;
3. Foam, furniture production: the steam can be used for producing foam. When making furniture, wood needs to be dried with steam;
4. Filling block production:steam used for drying the aerated brick;
5. Washing ironing industry: generally used in laundry, including dry cleaning machines, dryers, washing machines, dehydration machines, ironing machines, iron and other equipment supporting the use;
6. Packaging machinery industry: labeling machines, sets of standard machine;
7. Bio-chemical industry: fermentation tank, reactor, sandwich pan, mixer, emulsifier and other equipment;
8. Food machinery industry: tofu machine, steamer, sterilization tank, packaging machines, paint equipment, sealing machines and other equipment;