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1400℃ Electric Heat Treatment Furnace Car Bottom Furnace For Shafts And Tools 1500×800×800mm

Wuxi Wondery Industry Equipment Co., Ltd

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1400℃ Electric Heat Treatment Furnace Car Bottom Furnace For Shafts And Tools 1500×800×800mm

Country/Region china
City & Province wuxi
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Product Details

1400℃ Electric Heat Treatment Furnace ,

Heat Treat Furnace for Shafts and Tools

 

1. Application

The RT3-120-14 electric bogie hearth furnace is mainly used for

heat treatment of steel structure parts, cast steel parts, shaft bar

parts, tool steel products, etc.

 

2. Structural Introduction

The RT3-120-14 car bottom furnace is mainly comprised of furnace body,

lining, furnace door and door compression system, bogie, heating element,

and temperature control system.

 

2.1 furnace shell

The steel furnace body of the furnace for heat treatment of metals is made

from 6-8# sectional steel and 3-14mm steel plates. There is a layer of insulation

asbestos board at the furnace shell to reduce the temperature of the shell. The

asbestos board is pasted with aluminum silicate fiber cotton with temperature

resistance of 1000 degrees, to ensure that the temperature of the shell is less

than 50℃.

The heat treat furnace door is electrically lifted upward and downward by the hoist.

The outer surface of furnace shell is treated with environmental painting to

make it beautiful.

 

2.2 furnace lining

2.2.1 The heat treating furnaces and equipment lining is made of 75% AL2O3 mullite

bricks;

2.2.2 max temperature of furnace lining is 1400℃.

2.2.3 air hole rate: 5-6%;

2.2.4 thermal conductivity: KcaL/m.h.c>0.9;

 

2.3 insulating system of furnace body and bogie

The insulation material is close to the outside of the furnace lining and consists

of 4 layers.

1st layer: mullite bricks, heat resistance of 1400℃;

2nd layer: light high aluminum bricks, heat resistance of 1250℃;

3rd layer: aluminum silicate fiber cotton, heat resistance of 1100℃;

4th layer: diatomite brick, heat resistance of 900℃;

The layer that is close to the furnace shell is made of fiber cotton and asbestos

board, heat resistance of 500-800℃;

All the insulation layer is made of standard bricks with size of 230×113×65mm.

 

2.4 heating element

2.4.1 the heating element is made of U30 silicon carbide rod;

2.4.2 the heating element is divided into 2 zones.

2.4.3 the heating elements are distributed on both sides of furnace chamber and bogie.

18pcs silicon carbide rods for furnace chamber, 6pcs silicon carbide rods for bogie.

 

 

2.5 control cabinet

2.5.1 control zone: 2 zones;

2.5.2 PID automatic and program control;

2.5.3 over temperature power off function, over temperature sound off alarm function;

2.5.4 GGD cabinet with electrostatic spray;

2.5.5 Changzhou Huibang GR858P temperature controller;

 

2.6 temperature measurement system

2.6.1 the thermal couple is S type, platinum-platinum rhodium core;

2.6.2 sheath of thermal couple: corundum tube;

 

3.Main Technical Parameters

No.ItemTechnical Parameters
1Rated power120Kw+10%
2Power supply380V, 3P, 50Hz
3Rated temperature1400℃
4Control zone

2 zones

(one for furnace body, one for bogie)

5Effective working size1500×800×800mm(L×W×H)
6Heating element connection
7Temperature uniformity≤±5℃
8Temperature measurement accuracy±1℃
9Empty furnace power consumption21KW
10Temperature control methodPID automatic temperature rise; Huibang temperature controller with 60-segment programming table, Shimaden regulator;
11Heating elementU30 silicon carbide rod
12Furnace door opening methodElectric hoist up-down, sealed by spring
13Bogie moving methodBy the reducer
14Bogie driving power1.1KW
15Furnace liningMullite bricks
 

 

 

4. Supply Scope

No.ItemQ’tyNotes
1

Electric heat treatment

furnace body

1 set 
2Bogie1 set 
3Furnace door lifting mechanism1 set 
4Bogie moving mechanism1 set 
5Electrical control system1 furnace set

Changzhou Huibang controller,2pcs;

Ampere meter, 3pcs;

Voltmeter, 1pc;

Regulator, 2pcs

 

6Silicon carbide rod1 furnace set24pcs
7Wire clips1 furnace set1 set for bogie and 1 set for door
8Thermal couple2 furnace sets2 thermal couples
9Compensation lead wire30m 
 

 

5. Components Origin

No.ItemOrigin
1Temperature controllerHuibang, Changzhou
2Low voltage componentsChint or Delixi
3SwitchesChint or Delixi
4Power regulatorHuixie, Nanjing
5Control cabinetChangzhou
6Thermal coupleHuanyu, Jiangsu
7Steel Q235MA Steel
8Refractory bricksYixing, Jiangsu
9Silicon carbide rodZibo, Shandong
10ReducerHuibang, Changzhou
11Electric hoistXinxiang, He’nan
 

 

 

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