100 T / D Corn Flakes Processing Line Corn Processing Equipment Industrial YYPY Series

100 T/D Corn Processing Equipment Industrial Line YYPY Series Flaking Machine

detail introduce:

It adopts high-nickel-chromium-molybdenum alloy centrifugal roll from China First Heavy Industries with hardness of HS75º-78ºand thickness 30mm, which ensures the strength of roller’s inner support. Our company has achieved patented technology for shaft assembly process, the roller body is with a filling hole for adding heat conduction oil, which promise uniform heat recycling and the roll body will not deform. And the rolled flake is uniform, the roller service life is prolonged to be twice.

Features:

1. Square bearing seats for rollers can move along the smooth rail, getting the two rollers engaged or disengaged, which is controlled by energy-saving PLC oil pump station. Equipped with SKF bearings, SEW geared motors, Siemens high-efficiency energy-saving motors.
2. The location limit control is designed to avoid collision of the two rollers; The specially designed big and small hand wheels working together fulfills this purpose. With this design, the equipment is easier to operate, controlling is more precise and flaking is more stable.
3. Equipped with permanent magnetic bar to prevent damage to the roll from iron in the material;

The magnetic bar can be set outside the feeder when it needs cleaning, this way makes cleaning easy and the iron scrap will not fall inside machine.

4. It is casted and can keep working for several years without wearing out; operators can move it up, down, left and right freely outside the machine, ensuring no leakage of small particles.

5. The pumping station complete with PLC control system works in an intermittent way. It works like this, when the system pressure rises to the upper limit, the oil pump stops automatically to keep a proper pressure; and when the pressure falls under the lower limit, the oil pump automatically starts and increases the pressure back to normal in 2 or 4 seconds.

Comparing to the traditional pump station, the intermittent type has some advantages:

keeping the proper pressure for a much longer time, saving energy obviously; the real working time of the pump is quite short, so it has a longer work life than traditional type; Working in the intermittent way can keep case and oil temperature almost constant without rising too high, so the system is more stable than the traditional type;

Specification:

Capacity: 100-120t/d

Power of main motor: 30KW/1pc ×2

Roller size: Φ600×1250(mm)

Speed of roller: 310r/min

Flake thickness: 1.5-2mm

Power of main motor for feeding roller: 1.1KW

Speed of feeding roller: Stepless speed chang

Power of main motor for oil pump: 2.2KW

Pressure of oil pumping system: 3.0～4.0Mpa(Depending on the output)

Size: 2150×1640×1800(mm)(length × width × height)

Weight: Nearly 6 ton in total.