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8 ton Per Day Small Scrap Tyres Recycling To Fuel Oil Production Equipment

Henan Jinzhen Boiler Co., Ltd.
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Henan Jinzhen Boiler Co., Ltd.

8 ton Per Day Small Scrap Tyres Recycling To Fuel Oil Production Equipment

Country/Region china
City & Province zhengzhou henan
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Product Details

8 Ton Per Day Small Scrap Tyres Recycling To Fuel Oil Production Equipment

Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.

Raw Materials

Scrap tires/rubber : One of the main components of tires is rubber. Various scrap tires and rubber materials can be used in oil production, rubber cable jackets, rubber soles and all other types of rubber sheets or carpets. For example, the oil yield of large car tires, truck tires, and engineering vehicle tires is 45%-52%; the oil yield of small car tires, motorcycles, and bicycle tires is 35%-40%; The oil rate is about 35%; the oil rate of various rubber sheets or carpets is 30%; the oil rate of unclassified rubber is about 35%. Waste plastics: With the exception of PVC and PET, almost all other plastics can be pyrolyzed to make oil. For example, the oil yield of pure PP, PE, PS can reach more than 90%; the oil yield of ABS is more than 40%; the oil yield of pure white plastic sheet is about 70%; the oil yield of instant noodle packaging bags is 40%; The oil rate is 20%; the oil yield of wet papermaking waste is 15%-20%; the oil yield of dry papermaking waste is 50%; the oil content of plastic household waste is 30%-50%; pure plastic cable sheath The oil yield is 80%; the oil yield of pure plastic bags is 30%.
Sludge: There are bottom sludge, tank bottom sludge, refinery sludge, crude oil sludge, petroleum sludge, engine sludge, etc. The oil content of different sludge materials determines the oil yield.

From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.

Specification 

Product Name
Tyre Pyrolysis To Fuel Oil Machine
Capacity
5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD,50TPD
Reactor Material
Q345R, Alloy Steel, Stainless Steel
Reactor Thickness
16.45mm, 18.45mm
Total Weight
30-40 tons 
Working Power
15-30KW
Labor Qty Require
2-4 Persons for per set machine, more machine, fewer labors
Processing Time
Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example)
Application Material
Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc...
Heating Fuel
Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc...

Machine 3D drawing flow chart and working processing

Production Process

Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;

Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;

Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;

Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.

Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.

Step 6: Pulling out steel wire (0.5h).

Technical Parameter of Waste Tyre Pyrolysis Plant

NO.ITEMPROJECT
1Equipment ModelJZ-5JZ-10
2Door ModelFull Open Door/Oval Open DoorFull Open Door/Oval Open Door
3Suitable Raw MaterialsTyre/RubberTyre/Rubber
4StructureHorizontal Type RevolvesHorizontal Type Revolves
5Reactor SizeΦ2200*6000mmΦ2600*6600mm
6Capacity for One Batch3ton, 5ton10ton, 12ton,
7Oil Yield of Tires40%-45%40%-45%
8Work PressureNormal PressureNormal Pressure
9Reactor Rotation Speed0.4R/M0.4R/M
10Fuels ChoiceCoal, WoodCoal, Wood, Gas, Oil
11Power18KW/H25KW/H
12Cooling MethodWater CyclingWater Cycling
13Type of DriveExternal Annular GearExternal Annular Gear
14Heating MethodDirectDirect
15Type of InstallationWith Foundation

With Foundation

/Integrated Base

16Noise dB(A)≦85≦85
17Operation ModeIntermittent OperationIntermittent Operation
18Total Weight(MT)2540
19Installation Space Required30m*10m30m*10m
20Manpower2~3/batch3~4/batch
21ShipmentФ2200×6000=1*40HC+1*40FR

Ф2200×6000=1*40HC+1*40FR

Main advantage and technical characteristics

2. The used tire to fuel oil production line working process :feed raw material (belt conveyor)-- heat(reactor)-- oil gas comes into being-- impurity deposits (gasseparate)--heavy oil deposiys(depositing tank)-- cooling down(cooling pool)-
- get light oil(light oil tank)--flammable gas reheat reactor--take out
carbon black(screw conveyor)
3. Safety of used tire to fuel oil production line
1) Auto welding, X-ray detection room is special for welding seam
2) 2 alarms+ 3 safety valves+ 2 temperature gauges+ 2 pressure gauges= security system
3) Water seal shall prevent backfire and special design can reduce corrosion to reactor
4) Waste flammable gas reheat the reactor, guarantee safety
4. Energy Saving of waste plastic to fuel production line
1) The whole reactor can be heated, so the raw material can be fully pyrolysised
2) Fire road is designed as spiral, fuel shall be fully burned
3) Need no circulating water, save electricity power
4) Special design for gas separate to seep up pyrolysis process
5. High profit of used tire to fuel oil production line
1) 70% light oil, 30% heavy oil
2) The oil you get without water
3) pyrolysis machine Feasibility Analysis Report

Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.

2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. To the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.

Successful Case

 

 

 

 

 

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