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5ton-30ton Full Automatic Continuous Scrap Rubber Tyre Pyrolysis To Oil Equipment

Henan Jinzhen Boiler Co., Ltd.
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Address: 3C Yuansheng International Building, Zhengzhou City, Henan Province, China

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Henan Jinzhen Boiler Co., Ltd.

5ton-30ton Full Automatic Continuous Scrap Rubber Tyre Pyrolysis To Oil Equipment

Country/Region china
City & Province zhengzhou henan
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Product Details

5ton-30ton Full Automatic Continuous Scrap Rubber Tyre Pyrolysis To Oil Equipment

 

Waste tyre rubber recycling plant to fuel oil can turn waste tyre to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.

 

Technical Specification

Raw materialWaste rubbers/tyres/plasticWaste rubbers/tyres/plasticWaste rubbers/tyres/plasticWaste rubbers/tyres/plastic
Daily Handling capacity5 tons8 tons10 tons12 tons
Working pressureNormal pressureNormal pressureNormal pressureNormal pressure
Main engine rotating speed0.4R /min0.4R /min0.4R /min0.4R /min
Power15KWH15KWH15KWH15KWH
Cooling ModeWaterWaterWaterWater
Floor Area200m2250m2300m2300m2
Heating ModeDirectDirectDirectDirect
Oil Yield45%-50%45%-50%45%-50%45%-50%
Noise dB (A)<=85<=85<=85<=85
Machine dimension(mm)D2200*L5000D2200*L6600D2600*L6600D2800*L6600
Working ModeIntermittenceIntermittenceIntermittenceIntermittence

Technical Advantage
1) Industrial continuous type ensure the efficiency production.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment' lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized to achieved high quality product.
4) Perfect hot seal technology, to ensure operation safe and reliable.
5) Gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU
7) Entire production line adopt PLC intelligent control, warning, alarm and auto-correction function, insure operation under safety condition.

Working process of continuous pyrolysis plant
The source material is continuously fed into pyrolysis reactor, where it is decomposed under heating in a primarily non-reactive environment.
1. Remove the steel wire from the used tires ,and process the tires into 3-5 cm pieces for easy feeding ,then feed by screw conveyor from the hopper.
2. The pyrolysis reactor is heated by the fuel burner. When the heat temperature rises to the set value, the decomposition process starts.
3. After the operation process is stable, heating is carried out by gas burner operating on pyrolysis gas.
4. From the pyrolysis reactor, the oil gas goes into condensers. Then it is cooled in the heat exchanger.
5. Oil gas enters the condenser, cools down to liquid while the non-condensed gas is used as fuel to sustain the heating process, enhancing its performance and significantly reducing operating cost.
6. The solid residue is discharged from the lower part of the reactor and shifted to receiving hoppers by the screw conveyor without oxygen access.

No.
Name
Output
Usage
 
 
1
 
 
Tyre Oil
 
 
40-45%
* Sell directly.
* Further refining to get standard diesel and gasoline via Zhongming distillation machine.
* Use as fuel for heating pyrolysis machine or distillation machine.
 
2
 
Carbon Black
 
35-40%
* Sell directly.
* Further Refine carbon via carbon black refining machine.
* Make pellet via carbon pellet maker.
3
Steel Wire
15%
* Sell directly.
* Make steel bloom by hydraulic press-packing.
 
4
 
Syngas
 
6%
* Recycle as fuel through gas burner system(we supply gas burner for free).
* Extra gas also can be storage as fuel for other heating.

Picture Details for tyre pyrolysis machine

 

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