Hebei Qingda Environmental Protection Machinery Co., Ltd. |
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Portable Soldering Fume Extractor Soldering Smoke Extractor Welding Fume Suction System
Product Overview
The mobile welding fume extractor is a purification device specially designed for the treatment of welding, cutting, and polishing, which produces a large number of small metal particles that are harmful to the human body suspended in the air. It is suitable for single and double stations. It has high purification efficiency, light and flexible , Equipped with a 2 or 3 meters long flexible suction arm(maximum 5 meters for customization), the mobile style can be easily moved in different working places and makes it easier to be operated, the smoke purification rate is more than 99%(Differs according to different working conditions).
Parameters
Mobile Welding Fume Extractor | |
Construction | Perfect design for welding fume and welding dust collection |
Usage/Suitable | For Industrial equipment manufacturing |
Purification efficiency | From 95% to 99%, according to different working conditions |
Filterable Pollutants | Welding fume, PM2.5, Dust |
Filter Precision | 0.3-0.5 μm |
Voltage | 110V, 220V, 380V, 480V |
Cartridge style | Fireproofing, PTFE coated, With filter screen |
Cartridge size | φ325*300mm or |
Cartridge service life | Maximum 24 months |
Cartridge cleaning | Manual(Blowing by handheld compressed air gun); or Automatic(By installing Vacuum System/Auto pulse-jet cleaning |
Extraction arm diameter | Φ100mm, Φ160mm, Φ200mm |
Extraction arm length | 2m, 3m or customized |
Extraction arm material | Fireproofing PVC plus steel wire inside |
Pre-filter/Spark catcher | Available |
Selling Point/Advantages
1.Nanofiber made membrane filter cartridge, filter grade reach 0.1 micron level, especially good for purifying welding fume.
The longest use time can reach 24 months.
2.Equipped with much bigger hose, stronger suction power and larger dust collection range, so higher dust collection efficiency, give a much cleaner suction to welding fume and dust.
3.Dust collecting drawer makes it easy to clean the collected waste and dust. The drawer locker fastenings effectively prevent dust from escaping.
4. 3 Protective layers
The inside of the fume extractor machine is adopted with three protective layers, it can effectively block the fire hazard and large unextinguished welding particles and molten slag particles, to make the machine have a longer service life, and more safe and reliable.
5. Advanced filter stand for durable use
The filter is an important part of the smoke extractor and the
heart of the dust removal equipment. Its performance and quality
are the key to the service life and smoke extraction performance of
the equipment. We use advanced PTFE polyester fiber material as the
main filter cartridge. The material has an extremely low
coefficient of friction, good wear resistance, and can filter 0.2
micron dust. And the surface of the filter material is smooth and
not easy to adhere dusts, which is very conducive to the
application of the pulse-jet cleaning system.
The service life of the filter cartridge is very long, about 1-2 years under normal operating conditions.
6.Customizable hovering suction arm
The built-in support structure has a self-balancing linkage
mechanism, which can hover in all directions. By pulling the handle
on the suction hood, the suction arm can be easily pulled to reach
any position within the length of the arm (we can customize the arm
according to the needs of customers). Length, the maximum length is
5m), and hover in the ideal smoke absorption position without any
auxiliary supporting equipment.
7.Overload protection
The machine is adopted overload protection circuit, can effectively
prevent overload and short circuit, which can make the machine has
a high security and stable performance.
8.Activated carbon fiber filter plate
It is made of high polymer material bonded on non-woven fabric. It
mainly purifies Co, H2, CO2, NO, HF and MnO produced by welding.
9.Efficient silent fan
Carbon steel shell, Copper wire winding, Large diameter air inlet,
energy saving, noise reduction design, strong wind, safe and
stable.
10.High temperature resistant bamboo suction arm
It can hover 360 ° at any position, easily and flexibly reach any
dust generating point, with good air tightness, strong toughness
and no dead angle to absorb dust.
Machine Details
1. Advanced Universal Hose
The universal flexible suction arm can hover at any position of 360° through the principle of two-force rod, which is suitable for welding, grinding, material dumping and other smoke and dust emission working conditions. The point-to-point capture method can effectively capture the smoke and dust, prevent the smoke and dust from spreading, keep the dust and smoke away from the breathing area of the workers, and protect the health of the workers.
2.Extraction Hood Customizable
The Extraction Hood shape can be customized, such as U shaped, Hat shape, Taper shape, or other special shape.
Function Extension Accessories Available
Flame screen, Working spotlight, Smoke sensor and Temperature sensor.
3. Advanced hose inner bracket
Stainless steel hose inner bracket, never rust, corrosion resistance, acid and alkali resistance, high temperature resistance, light weight, high strength, with power assisting device, labor saving operation, hovering freely.
4. Advanced Motor
Energy-saving silent motor can run for 24 hours per day.
5. High-strength load-bearing casters, movable and can also stably fix the equipment.
6. Cooling equipment provides overheat protection.
7. Thickened hinges for durable use.
8. New material extraction arm, more simple, more easily, no assembly required.
Working Principle
With the wind of the fan, the dust is sucked into the air inlet of the device through the suction hose, and then the dust is blocked inside the air inlet, and the large dust is settled down to the dust drawer. Small dust enters the settling chamber, using gravity and upstream air, first drop the coarse dust directly onto the ash drawer, and the small dust particles are trapped on the outer surface of the filter. The clean air will be filtered by the PTFE filter cartridge, and then enter the clean room, discharged through the air outlet.
Model
Model | Structure | Air Flow | Filter Area | Power | Overall Size (L*W*H) | Cartridge filter (Fire proofing or Anti-static) |
WFP-QD-SSC220 | Single Extraction Arm | 1500m³/h | 12m³ | 1.1KW | 460*480*890mm | 325*300*1 set |
WFP-QD-SBC11 | Single Extraction Arm(Big Body) | 1500-2000m³/h | 12m³ | 1.1KW | 500*700*1000mm | 325*500*1 set |
WFP-QD-SFB | Single Extraction Arm | 3000m³/h | 16m³ | 2.2KW | 530*670*1040mm | 325*300*1 set |
WFP-QD-SBC30 | Single Extraction Arm(Big Body) | 3000-3500m³/h | 16m³ | 2.2KW | 500*700*1000mm | 325*500*1 set |
WFP-QD-WSC12 | Double Extraction Arms | 3000m³/h | 24m³ | 2.2KW | 530*670*1040mm | 325*300*2 sets |
WFP-QD-WBC22 | Double Extraction Arms(Big Body) | 3000m³/h | 24m³ | 2.2KW | 750*800*1200mm | 325*500*2 sets |
WFP-QD-WFB | Double Extraction Arms(Big Airflow) | 4500m³/h | 32m³ | 3KW | 530*670*1040mm | 325*300*2 sets |
WFP-QD-WFB45 | Double Extraction Arms(Big Airflow) | 4500m³/h | 32m³ | 3KW | 750*800*1200mm | 325*500*2 sets |
For the auto cleaning type, we use the pulse jet cleaning way, first stop the running of machine, start the one by one cartridge automatic cleaning orderly, the injection pulse intensity and frequency can be adjusted, and the cleaning and filtration can be run at the same time, so to make sure the machine works well and promote the production efficiency.
Application
Mobile welding fume extractor is used in welding, polishing, cutting, grinding and other processes which generate smoke and dust, also can be applied for the recovery of rare metals and precious materials, etc., it can purify a large number of small metal particles suspended in the air that are harmful to the human body and reduce Physical injury to workers. The characteristics are high purification efficiency, low noise, flexible use, and etc.
For welding, It is suitable for welding, carbon dioxide protection welding, MAG welding, carbon arc gouging welding, gas fusion cutting, special welding and other workplaces producing smoke.
Our welding fume extractor is suitable for air purification and flue gas filtration of different welding processes, including: argon arc welding; arc welding; carbon dioxide gas shielded arc welding; electroslag pressure welding; oxygen-acetylene gas welding; flash butt welding; ultrasonic welding; other welding processes.
In addition to welding, the equipment also has good dust removal and smoke filtering performance for laser cutting metal and plasma cutting, at the same time, it is also suitable for polishing and small processing metal grinding, etc.