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[China]
Trade Verify
Address: 528225, No 7, B Area Shishan Town ( Industrial Park), Nanhai District, Foshan City, Guangdong Province, China.
Contact name:Joanna Bao
OURUIDA CO.,LTD |
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Verified Suppliers
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500KW Digital Induction Heating Machine with 2.2M Induction Hardening Tool for Gear, Shaft, Bushes, Roll, Pipe
Features:
1. Digital Induction Heating Machine with Induction Hardening Tool
together to quench/Hardening the Gear, Shaft, Bushes, Roll and
pipe. Control the hardening quality and improve hardening
efficiency.
2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .
3. This equipment uses the digital signal processing (DSP) digital
real-time high-speed signal processor and DDS (Direct Digital
Synthesizer) direct digital frequency synthesizer. Infieneon IGBT
type.
4. Imported integrated circuit and power module are used to realize
automatic frequency tracking. It has the characteristics of small
size, light weight, high efficiency, energy saving, simple
installation, high reliability and not easy to damage.
5. Visual digital display of voltage, current, frequency, power,
heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before
heating is turned on, with high accuracy. This function is not
available for other similar products in the market.
6. Hardware isolation interface:It can be compatible with the
existing PLC on the market, and is conducive to the functional
transformation of the existing PLC system and the further expansion
of the automation system.
7. Remote communication interface:
8. Reasonable layout of the internal components of the equipment,
the main control circuit board is centralized on the weak side to
avoid the interference of the strong current to the control circuit
and improve the control accuracy.
9. Induction Heating Machine have remote control function and adopt
digital circuit control, power regulation can be adjusted from 0%
to 100% resolution.
10.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .
11. Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.
Parameters:
| Model | DSP-500KW |
| work power | 380V /415V AC *3phase 50HZ-60HZ |
| input current | 750A |
| Fluctuating output power | 500KW |
| Working Diamater | Gear:1-1500mm, Shaft:1-600MM |
| fluctuating frequency | 10-40KHZ |
| the flow rate of cooling water | 0.15-0.3Mpa |
| water temperature protection point | 40C |
| Product size | main :800x1000x1800 mm |
| transformer :800x600x700 mm | |
| Net weight | main : 300KGS |
| Transformer: 165KGS |
| Workpiece Clamp Length | 0-2200 mm |
| Slider maximum stroke | 0-2350 mm |
| Working Diameter | 1-800mm |
| The max tactical diameter | 800MM |
| The max weight | 600 Kg |
| Water Tank Height | 600MM |
| UP and Down Speed | 0-200mm/s |
| Rotation speed( sleepless variable speed) | 0－200 r/min |
| Up and Down Accuracy | 0.1% |
| Rotation Accuracy | 0.1% |
| UP and down way | Workpiece Movement |
| Up and down Guide Rail | Linear precision guide |
| Up and down Lead Screw | Ball Screw |
| Top tip Clamp | counterweight |
| Top tip Guide Rail | Support Framework |
| Top Tip Lead Screw | Double axis guide rail |
| Rotate Device | Synchronous belt |
| Counterweight direct | Optical axis |
| Counterweight suspension | Chain |
| Up and down Motor | Servo Motor |
| Top Tip motor | Adjustable-speed motor |
| Rotate Motor | Stepping motor or Servo Motor |
| Water pump | S.S Water Pump 1.1KW |
| Spray Water Value | yes |
| The Quenching machine line structure | Vertical |
| Human-Computer interface | Touch Screen |
| Control System | PLC |
| Size: | 1600mm*1200mm*3800mm |
| Weight: | Approx 1.5T |
Application:
Advantage:
1. CE certificated, more than 22 years experiences, high quality
control and good performances.
2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type
3.Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.
4.Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.
5.Water Pressure and water Temperature Meter in the machine.
6.Adjustable Transformer, more options for you to connect different
induction coils. Will be large using for different workpiece.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering,
12months from date of receiving.
2. Within warranty all parts are free for customer, any fault
caused by non-artificial reason, any quality problems such as
design, manufacture, or procedure occurs, We shall provide
replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period,
we will send maintenance
technician to provide visiting service after checking with the
customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
6. The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
