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400KW 3M Vertical Induction Hardening Machine Tool Scanner Induction Hardening For Roll And Shaft

OURUIDA CO.,LTD

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Address: 528225, No 7, B Area Shishan Town ( Industrial Park), Nanhai District, Foshan City, Guangdong Province, China.

Contact name:Joanna Bao

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400KW 3M Vertical Induction Hardening Machine Tool Scanner Induction Hardening For Roll And Shaft

Country/Region china
City & Province foshan guangdong
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Product Details

DSP-400KW with ORD-3M Induction Quenching Machine for Roll and Shaft

 

Features: 

 

The  Infineon IGBT induction heating equipment manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.


1. Main Working for big Rolling, Shaft Hardening/ Quenching. 

 

2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. 

 

3. Top tip control by motor, and easy adjust according to workpiece’s length. In order to ensure the normal rotation of the workpiece clamping table can be employed .

 

4.  Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality.

 

5. Workpiece Servo motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp.

 

6.Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .

 

7. Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs.

 

8.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

 

9. Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

 

Data Sheet 

Workpiece Clamp Length 0-3M
Slider maximum stroke    0-3.2M
Working Diameter  1-900MM
The max tactical diameter  900MM
The max weight    1200 Kg
Water Tank Height600MM
UP and Down Speed0-200mm/s
Rotation speed( sleepless variable speed)0-200 r/min
Up and Down Accuracy0.1%
Rotation Accuracy0.1%
UP and down wayWorkpiece Movement
Up and down Guide RailLinear precision guide
Up and down Lead ScrewBall Screw
Top tip Clampcounterweight
Top tip Guide RailSupport Framework
Top Tip Lead ScrewDouble axis guide rail
Rotate DeviceSynchronous belt
Counterweight directOptical axis
Counterweight suspensionChain
Up and down MotorServo Motor
Top Tip motorAdjustable-speed motor
Rotate MotorStepping motor
Water pump1.1KW
Spray Water Valueyes
The Quenching machine line structureVertical
Human-Computer interfaceTouch Screen
Control SystemPLC
Size:2500mm*1500mm*4000mm
Weight:Approx 3T

 

ModelDSP-400KW IGBT
work power

380V/ 415V/ 440V/480V *3phase

50HZ-60HZ

Input current600A
fluctuating frequency3-25KHZ
the flow rate of cooling water0.15-0.3Mpa
water temperature protection point50C
product size
800*800*1800MM
net weight420KGS
Contorl SystemInfineon IGBT, Digital Circuit

 

Advantage of Compare the SCR Parallel induction heating machine:

 

1) Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type

 

2) Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.

 

3) Easy to Using, no need adjust the main board, no need to adjust capacitor's connection when you want to work other workpiece.

 

4) After we debug the machine in our company, then you can use it directly. Very convenient.

 

5) Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

 

6) More stable performance.

 

7) Water Pressure and water Temperature Meter in the machine.

 

 

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

 

 

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