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Fully Automatic Vacuum Chamber Helium Leak Testing Equipment for Automotive Air - conditioning Components

Guangzhou HongCe Equipment Co., Ltd.

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Address: Room 202, Building 4-2, No. 539, Shibei Industrial Road, Dashi Street, Panyu District, Guangzhou, Guangdong

Contact name:Tessa Huang

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Guangzhou HongCe Equipment Co., Ltd.

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Fully Automatic Vacuum Chamber Helium Leak Testing Equipment for Automotive Air - conditioning Components

Country/Region china
City & Province guangzhou guangdong
Categories Rubber Product Making Machinery Parts
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Product Details

Automatic Vacuum Chamber Helium Leak Detection Line for Automotive Air-conditioning Components

 

The system is highly automated. Except for loading/ unloading workpieces, other steps are automatically controlled and operated by the system, including:
automatically clamping and sealing workpieces , vacuuming workpieces, processing gross leakage detection, sorting OK /NG products after gross leakage detection, and helium filling into workpiece;
automatically transfer the workpiece into the vacuum chambers, processing fine leakage detection, and automatically discriminate the test results;
sorting OK /NG products after fine leakage detection;
automatically recover helium gas.
Therefore, only one operator is required for the entire process.
 

Basic technical indicators:

 

Test WorkpieceAutomotive / air conditioner components
Workpiece FixtureCustomized according to client's workpiece, different fixtures to match different products
Operation Procedures

1. Load workpiece (manual)

2. Clamp, seal, vacuum, detect gross leak, sort OK/NG products after gross leakage detection, fill helium into workpiece (automatic)

3. Detect fine leakage (four stations, automatic), sort OK/NG workpiece after fine leakage detection (automatic)

4. Recover helium (automatic, optional), release workpiece fixture (automatic)

5. Unload workpiece (manual)

Vacuum ChambersQuantity can be customized, each chamber can detect one workpiece
Tracer GasHelium
Pre-vacuum of Workpiece≤500 Pa
Pressure for Fine Leak Test

1.5 MPa, downward adjustable

(or cusotmized according to client's testing requirements)

Pressure for Gross Leak Test

1.2~2.5 MPa

(or cusotmized according to client's testing requirements)

Reject Point

2g/a(R134a)equal to 1.05E-6Pa.m3/sec. 

(or cusotmized according to client's testing requirements)

Test Cycle

15s/pc

(or cusotmized according to client's testing requirements)

Helium Recovery (Optional)Automatic recycling system, helium recovery rate≥95%

 

 

Basic functions:

 

The operator puts the workpiece on the fixture, and the system can complete the entire program of sealing, vacuuming, detecting gross leakage, sorting OK/NG workpiece after gross leakage detection, and filling helium into the workpiece outside the vacuum chamber; detecting fine leakage of the workpiece in the vacuum chamber, sorting OK/NG workpiece after fine leakage detection; recovering helium, unclamping workpiece. Production cycle is fast, and the leak detection accuracy is high.

 

 

Main configuration:

 

The main configuration of the equipment uses a variety of imported brand-name industrial components and can provide sufficient protection from the quality of the components to the overall reliability of the equipment. The materials of mechanical parts are made of excellent materials, and high-level processing technology ensures the reliability of the equipment.

 

NameBrand
Equipment FrameHongCe
Vacuum ChambersHongCe
Workpiece FixturesHongCe
Vacuum PumpAGILENT/ LEYBOLD (OPTIONAL)
Vacuum GaugeAGILENT / LEYBOLD / INFICON (OPTIONAL)
Leak DetectorAGILENT/ LEYBOLD / INFICON (OPTIONAL)
Electromagnetic ValveFESTO
Pressure SensorDRUCK
CylinderSMC
Helium recovery and boosting deviceHongCe
PLCOMRON
10″ Touch screenOMRON
Electrical componentsFUJI, SCHNEIDER,MITSUBISHI and etc.
Pipes and fittingsMade in China
Equipment leak holeHongCe
System calibration leak holeHongCe

 

 

 

 

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